Excerpt:

Xi'an Taifu Simo ZDT2 series DC motors are new products designed and manufactured with the latest technology on the basis of our Z series medium-sized DC motors, which can be installed in relatively harsh environments and are specially used for driving the rolls of sugar presses. ......

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Xi'an Taifu Simo ZDT2 series DC motors: Specialized power solutions for sugar presses

Xi'an Taifu Simo ZDT2 SeriesDC motor: Specialized power solutions for sugar presses

Designed for the tough conditions of the sugar industry, providing efficient and reliable roll drive power.

Xi'an Taifu Simo ZDT2 series DC motor is based on theAdvanced medium-sized DC motor technology platformSpecialized products developed in depth. This series of motors is designed forSugar press roll drivesThe special working condition requirements of theInnovative electromagnetic design与Optimized structural solutionsThe DC motor has the advantage of maintaining the advantages of traditional DC motors while having the ability toExcellent overload capacity和Stable speed control performanceIt has become the ideal power choice for pressing equipment in the sugar industry.

Product positioning and technical standards

Specialized product positioning

The ZDT2 series DC motors are manufactured by Xi'an.Taifu Simo MotorIn the matureZ series medium-sized DC motor technology platformBased on the application ofThe latest in design and manufacturing technologySpecialized products developed. This series of motors is specialized forSugar press roll drivesIt is optimized to meet the special needs of the sugar industry, taking into full consideration the production characteristics and working condition requirements of the sugar industry.

Strict standards are met

This series of motor'sPerformance parameters, shape and installation dimensions and technical requirementsfully in line withNational standards (GB) 和International Electrotechnical Commission standards (IEC). The parts of the motor'sMechanical dimensioning and tolerance controlstrictly followInternational Committee for Standardization standards (ISO)The product is designed to ensure the international availability and interchangeability of the products.

Environment and technical conditions of use

Environmental adaptation requirements

ZDT2 series DC motors haveStrong environmental adaptabilityIn order to ensure the long-term stable operation of the motor, the user needs to select the appropriate motor according to the actual use of the environment. In order to ensure the long-term stable operation of the motor, the user needs to choose the rightCooling method和protection classto keep the inside of the motor clean and in good working order.

Key conditions of use

Ambient gas requirements: The cooling air must not contain acid, alkali and other gas components that can damage the insulation and commutation performance of the motor.
Climate adaptationPerfectly adapted to use in the humid tropics, with a maximum ambient air temperature not exceeding 40°C.
Power Configuration SolutionsSupports static rectifier power supply and is compatible with traditional DC generator power systems.
Rectifier Technical Requirements: When static rectified power supply is used, the pulse number of the rectifier should not be less than 6. Under the conditions of rated base speed, rated voltage and rated load current, the peak ripple factor of the power supply should not be more than 10%, and it is permitted not to connect the leveling reactor externally under these conditions.

Structural design and installation characteristics

Specialized protection and cooling systems

Protection level configuration：
In accordance with GB/T4942.1 and IEC34-5 "motor shell protection classification" standards, ZDT2 series motors provideIP23和IP44Two enclosure protection level options to meet the protection needs of different environments.

Cooling method selection：
According to GB/T1993 and IEC34-6 "Motor Cooling Methods" standards, this series of motors provide three specialized cooling solutions:

IC06: External ventilation system with its own blower
IC17: Cooling air inlet ducting, outlet louvered exhaust ventilation
IC37: Cooling air inlet and outlet are piped

The cooling air inlet in the standard configuration is set at the motor drive end (not the commutator end) to ensure optimum heat dissipation.

Flexible installation configuration

Installation standards comply with：
The mounting type of this series of motors strictly follows the standards of GB997 and IEC34-7 "Motor Structure and Mounting Type Code".

Base mounting type：

IM1001: End cap bearings, foot mounted, cylindrical single axle extension
IM1002: Derivable end cap bearings, foot mounted, cylindrical double axle extension

Outlet and steering configurations：

Outlet box location: Standard configuration on the right side of the chassis (positive box), support reverse box customization
Axis extension direction: The basic spool is a single spindle extension, and the left spool is facing the outlet box direction.
direction of rotation: Counterclockwise rotation when viewed from the commutator end
transmission method: Recommended coupling with flexible couplings

Excellent performance characteristics

Core Performance Parameters

operating system: This series of motors is designed for continuous operation (S1) and is suitable for long term continuous operation.
voltage systemStandard rated voltages of 440V and 520V are available, and customization for other voltage levels is supported.
excitation systemThe basic excitation method adopts other excitation design, the excitation winding is equipped with four lead terminals, divided into two groups. The excitation voltage is 220V when two groups are connected in series, and other excitation voltage levels are supported.

Powerful overload capability

base speed overload: Short-time overload capacity of 2.5 times rated current
High speed overload: High-speed overload capacity of 1.8 times rated current
dynamic response: Rate of change of current (di/dt) permitted up to 200 times rated current/sec.

Extended functionality accessories

Depending on the specific needs of the user, the motor can be designed in such a way that it can be fitted with a variety of functional accessories:

Tachymeter generator: Provides precise speed feedback signals
pulse generator: For precise position control
Centrifugal Switch: Provides reliable rotational speed protection
Brake systems: Realization of quick stop function

Specific configuration requirements can be determined in detailed consultation with the factory technical department.

Important Notes: The specifications, power and weak magnetic speed range in the product technical data sheet are for reference only. With the continuous application of new technologies and materials, the product technical parameters may be optimized and adjusted accordingly.

Xi'an Simo MotorPerfect Quality Assurance System

Corporate Strength and Professional Capability

Xi'an Simo Electric Machinery (Group) Co., Ltd. asSpecialized manufacturer of large and medium-sized motors in ChinaThe company has established a complete industrial chain for designing and manufacturing motors. The company setMotor R&D and manufacturing, electrical control system, mechanical precision processing, mold development and manufacturing, casting production processIn one, to provide the sugar industrySpecialized powertrain solutions。

Authoritative certification and qualification honor

Management System CertificationISO9001 Quality Management System, ISO14000 Environmental Management System, OHSAS18000 Occupational Health and Safety Management System.
International product certificationCE safety certification in Europe, UL certification in the United States, China Compulsory CCC certification.
Industry Status Recognition: China's top 500 companies in the machinery industry, China's top 100 companies in the electrical industry
Product quality honorQuality and Credit AAA Grade Enterprise, "Ministry, Province and Municipality Famous Brand Product", "Xi'an Inspection-free Product", "China Light Famous Brand Product" and other honorary titles.

Strict quality commitment system

Standardized manufacturingStrict implementation of national and international standards, manufacturing and inspection in accordance with the technical requirements of the contract, unqualified products will never leave the factory.
Full Performance Testing: After completing the assembly, the product must undergo 72 hours of continuous operation test, through the strict run-in test and reliability test.
On-time delivery guarantee: Strictly on-schedule delivery under normal sales conditions; earlier delivery can be negotiated in special cases.
Fast after-sales response: Answer customer questions within 24 hours and initiate on-site technical service within 48 hours
Improvement of the three-package policyProduct quality problems: the implementation of three packages of services, maintenance does not meet the standard product package return package replacement
Lifetime Warranty Support: Lifetime warranty at cost on products sold

Professional Selection and Ordering Guide

Standard ordering process

Product SelectionPlease review carefully before placing your order.Simo motorsProduct catalog, identify the specific model and specifications of the required product
Parameter Confirmation: Priority is given to products with standard specifications listed in the sample, and the following technical parameters are clearly stated in the ordering contract:
- Complete Motor Model
- Rated power and voltage class
- Rotation speed requirements
- Excitation method and excitation voltage
- Structural mounting form

typical exampleZDT2-450-3 500KW 440V 650r/min He-excited 220V, horizontal with foot or IMB3

Special Needs Processing

Structural Change Requirements：
If there are special requirements for the motor products, including double-axis extension, the position of the outlet box inverse box, reverse rotation of the rotary axis, etc., all need to be clearly indicated in the ordering contract.

Non-standard customization service：
If you need varieties of specifications beyond the scope of the standard sample, or other special technical requirements, the two sides can sign a special contract or trial agreement after consultation and agreement.

Notes on the availability of annexes：
All accessories are not included in the standard scope of supply for all types of products, except for the shaft extension key for electric motors. If users need accessories or spare parts such as brushes, brush grips, etc., please specify the specific name and quantity of the required accessories in the contract in advance.

Advantages for the sugar industry

Professional condition matching

ZDT2 series DC motors are aimed atSpecial working characteristics of sugar pressesA full range of optimizations were made:

Heavy duty startup capability: Meeting the heavy-duty start-up needs of press rolls
Stable speed control performance: Ensure stability and continuity of the pressing process
High overload capacity: Responding to transient overloads that may occur during the pressing process
Adaptation to harsh environments: Special protective design adapted to the working environment of sugar factories

Balancing Reliability and Economy

pass (a bill or inspection etc)Optimized electromagnetic design和Innovative cooling systemThe ZDT2 series maintains thesuperior performancewhile realizing theOperational reliability和Economy of useThe optimal balance of the two is to provide sugar companies with a truly efficient power solution.

concluding remarks

Xi'an Taifu Simo ZDT2 series DC motors with itsProfessional adaptability to working conditions、Reliable product quality和Excellent technical performanceSimo has become the first choice of power equipment for the drive system of presses in the sugar industry. Simo Motor relies onStrong technical accumulation和Perfect after-sales systemWe provide each client withProfessional technical support和Timely service response。

For a detailed understanding of the technical characteristics of the ZDT2 series of DC motors or to obtain targeted advice on selection, please contact the professional technical team of Simo Motors, we will provide you withFull range of technical services and specialized solutions。

Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Simo will always be attentive.

preamble

Thank you for choosing Simo Motor products. As an enterprise with many years of experience in motor manufacturing, Simo Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Simo Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.
Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.
Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Simo Motors offers comprehensive pre-sales support:

Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.
Personalized Solutions: Objectively introduce the performance and characteristics of Simo's motor products and provide customized power solutions according to customer needs.
Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency
installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location
Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Simo Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Simo Motors willRepairing or replacing parts or motors at no cost to the user。

2. Warranty coverage

Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.
Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

由Non-designated maintenance staffDamage caused
Unauthorized modifications or self-disassembly
utilizationUnofficial spare parts or software
Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance
因natural disaster（Damage to products caused by wind, fire, flood, earthquake, etc.
Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Simo motors provide continuous service support:

Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply。
(pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.
Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Simo Motors is committed to “Sincerity, thoughtfulness, devotion, Simo will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.
Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.
Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Simo Motors, you are welcome to provide feedback through the following channels:

direct marketingComplaints from Service Department and Headquarters
Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Simo Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Simo. Choosing Simo motor is choosingQuality and Trust。

Simo motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Simo Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Simo motors are recognized for theirDeep technical heritage和Continuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Simo Electric always takes technological innovation as the core driving force of enterprise development:

Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.
Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades
Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.
Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Simo Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

International Standard Certification: Fully adoptedISO9001 Quality Management System Certification、ISO14001 Environmental Management System Certification和OHSAS18001 Occupational Health and Safety Management System Certification
Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products
Advanced testing equipment: Equipped with international advancedMotor Performance Test System、Vibration Analyzer、Noise test equipmentetc., comprehensive testing of various performance indicators of the motor
Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Simo Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level
Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel Sheet、Low loss bearings、High efficiency cooling systemetc., significantly reducing operational energy consumption
Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Simo Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity
Low vibration and low noise: AdoptionDynamic balancing process和noise reduction technologyThe vibration and noise values are better than the national standards.
Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties
Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Simo Motors offers a comprehensive range of products to meet the needs of different customers:

High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW
Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW
Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas
Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors
Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Simo Motor has established a comprehensive customer service system:

pre-sales technical support: Provide professional selection guidance, program design and product demonstration
Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance
Comprehensive after-sales protection：24 months warranty，7×24 hours technical support，48-hour on-site servicepromise
Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Simo motors have accumulated a wealth of application experience in a number of key industries:

Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.
coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry
petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.
Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment
Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Simo motors have won many honors for their excellent product quality and good market performance:

China Famous Brand Products、National Inspection-free Products、China Famous Trademarks
High-tech enterprises、Provincial Enterprise Technology Center
A number of products won the provincial and ministerial-level scientific and technological progress awards
Contract and Trustworthy Enterprise、Quality and reputation AAA grade enterprise

concluding remarks

Choosing Simo motors is choosingReliable quality assurance、Leading Technical Strength和Complete service supportSimo Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Simo motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Simo Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Simo motors - strong power, excellent energy efficiency and perfect service!