Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
Hotline:15902923228

TKK Series Synchronous Motor

TKK Series Synchronous Motor

TKK系列同步电机,专为冶金、矿山、石化、电力及大型工业装备设计,具备高效率、高精度和稳定运行性能。该系列电机采用同步转子结构设计,确保在重载和长时间连续运行工况下输出稳定动力,满足工业设备对高可靠性和高性能的要求。

整机结构紧凑坚固,优化绝缘系统和高寿命轴承可承受频繁启停及重载工况。支持多种额定功率、转速、冷却方式及安装形式定制,适配不同工业系统需求。

  • 同步电机设计,运行稳定、效率高

  • 高功率密度输出,适应重载连续运行

  • 支持多种安装形式、转速和冷却方式

  • 优化绝缘系统与高寿命轴承,降低维护成本

  • 适用于冶金、矿山、石化及电力设备

广泛应用于:冶金轧机、矿山破碎设备、石化泵与压缩机、发电机组及其他高功率工业装备。

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TKK Series Synchronous Motor:高效稳定的工业动力核心

在工业动力领域,TKK系列同步电机以其superior performance可靠的稳定性,正成为众多行业首选的原动力设备

TKK Series Synchronous MotorXi'an Simo Electric Machinery Group生产的大型三相同步电动机,采用Advanced motor design精密的制造工艺,专为重型工业应用而设计。该系列电机通过可控硅励磁装置实现高效运行,具有Robust structure, high efficiency, stable operation, easy maintenanceand other technical characteristics, widely used in石油、化工、电力等行业的风机、水泵、压缩机等设备驱动。


I. Product overview and technical characteristics

1. Product profile

TKK系列同步电机是Simo motors针对重型工业应用环境研发的大型动力设备,其精密的电磁设计优化的冷却系统确保了在严苛环境下的稳定运行。作为工业领域的核心动力源,该系列电机严格遵循JB/T 8667.1-2011《大型三相同步电动机技术条件》 等国家标准,保证了产品的可靠性与兼容性。

TKK系列电机采用Modular design concept,允许根据不同的应用需求进行灵活配置。电机的箱式结构卧式安装设计使其能够适应多种工业环境,而座式滑动轴承的使用则确保了设备在长期连续运行条件下的可靠性

2. Description of models

西玛电机TKK系列型号遵循统一的命名规则,以"TKK1600-4/1430"为例:

  • "T":代表同步电机
  • "KK":表示空-空冷却器
  • "1600":表示电机功率为1600KW
  • "4":表示电机极数
  • "1430":定子铁心外径为1430mm

这一清晰的命名体系使客户能够快速识别电机的基本参数和特性,便于选型与配套。

3. Core technical characteristics

TKK系列同步电机融合了多项创新技术,具有显著的性能优势:

  • 优化的冷却系统: Adoption空-空冷却器(KK) ,有效控制电机运行温度,确保在高温环境下仍保持稳定性能
  • 强大的绝缘系统: The stator winding is made ofF级绝缘结构,温升按B级考核,提供充分的温升裕度,有效延长绝缘寿命
  • 卓越的启动性能:电机允许全电压直接启动,若用户电网容量不足,也可采用降压启动或软启动方式
  • 灵活的供电适应性:额定电压通常为6kV,也可根据用户需求提供10kV规格,允许电压偏差范围为±5%

Technical parameters and performance indicators

TKK系列同步电机覆盖了广泛的技术规格,满足不同工业场景的动力需求。以下是该系列电机的主要技术参数:

parameter categoryTechnical specifications and performance indicators
rating400kW~4000kW(可根据需求定制)
rated voltage6kV、10kV(也可提供3kV)
Rated frequency50Hz
极数范围4极、10P、12P、14P、16P、18P、20P、24P等
额定功率因数0.9(超前)
外壳防护等级IP54(可定制其他等级)
Cooling method强制风冷,IC01、IC37等(可根据需求定制)
Insulation classF
work systemS1 (continuous duty)
Installation卧式安装,IM7311、IM5710等

除了上述基本参数外,TKK系列同步电机在低振动低噪声方面也有出色表现,这得益于西玛电机精密的动平衡校正优化的结构设计。电机的旋转部件加工精度高,能保证定转子同心度,从而减少运行时的振动和噪音

III. Structural design and configuration

1. Motor body structure

TKK系列同步电机采用坚固的箱式结构Each component is carefully designed and optimized:

  • Stand design: Adoption优质钢板焊接而成,具有足够的强度和刚度。电机部件设计均经过有限元建模分析,确保良好的动态性能
  • Stator structure:定子铁心采用0.5mm厚的低损耗硅钢片叠压而成,铁心段间以径向通风道隔开,有效改善散热条件
  • 转子设计:转子采用特殊阻尼结构,提高阻尼减小振荡。专用旋转体零部件防松动技术,确保紧固,避免火花和电弧

2. 轴承与润滑系统

TKK系列同步电机配备高性能座式滑动轴承,具有可靠的润滑系统和温升控制:

  • 轴承结构:一般采用油环式结构复合润滑结构,根据具体结构和负荷而定
  • 防轴电流设计:座式轴承安装在底板上,中间有绝缘垫板,有效防止轴电流的产生,保护轴承免受电蚀

3. 励磁系统

TKK系列同步电机采用先进的励磁技术,确保电机稳定运行:

  • 可控硅励磁装置:提供稳定的直流励磁电源,保证电机在不同负载条件下的运行性能
  • 无刷励磁系统(可选):交流励磁机及旋转整流装置采用独立式结构,易于检修维护

IV. Application areas and scenarios

TKK系列同步电机凭借其可靠的性能和坚固的结构,在众多工业领域得到了广泛应用:

1. 主要应用行业

  • 石油化工行业: for driving压缩机、泵类设备,适应无酸、碱等腐蚀性气体的环境要求
  • Power industry: Applied to发电厂辅机设备水泵系统等,提供稳定的动力支持
  • Mining industry:专门用于传动矿山磨机,包括格子型球磨机、棒磨机、磨煤机

2. 典型应用场景

TKK系列同步电机主要适用于以下设备驱动:

  • 压缩机设备:特别是往复式空气压缩机,电机具有转矩大、转速恒定的特点,即使在负载变化剧烈时,依然能够保持恒定的同步转速
  • Pumps:用于驱动各类工业水泵、循环水泵等,满足连续运行的需求
  • Fan equipment: Applicable to通风机、引风机and other equipment, providing reliable power support

V. Product Advantages and Values

1. 高效节能特性

TKK系列同步电机具有显著的节能效果:

  • 高功率因数:额定功率因数达到0.9(超前),有效改善电网质量,减少无功补偿设备投资
  • 低损耗设计: Adoption低损耗硅钢片合理的电磁参数,显著降低铁损和铜损,提高运行效率

2. 运行可靠性

TKK系列同步电机在可靠性方面具有明显优势:

  • 强大的启动能力:具有较高的堵转转矩牵入转矩,确保设备顺利启动
  • 良好的过热裕度:绝缘系统按B级考核,实际采用F级或更高绝缘材料,提供充分的温升裕度
  • 卓越的防潮性能: Adoption真空压力浸渍工艺,绕组具有优异的防潮能力和机械强度

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

  • Easily accessible structureRational structural design makes routine inspection, maintenance and overhaul work more convenient.
  • 模块化组件:关键部件采用模块化设计,降低备件库存和更换难度
  • 完善的监控接口:可根据用户需求,在定子绕组、轴承等重要部位加装测温装置,以便实时监测电机运行状态

VI. Installation and use guide

1. 安装条件要求

TKK系列同步电机对安装环境有明确要求:

  • environmental conditions: Suitable for use at altitude不超过1000米Ambient temperatureNot more than 40°C,少尘埃、无蒸汽、酸、碱等腐蚀性气体的室内环境
  • basic requirement: RequiredStrong and level foundation,能够承受电机的重量和运行时的机械应力
  • 对接要求:电动机和被驱动机械采用联轴器连接时,电动机轴伸上不能承受外加的径向力或轴向力

2. Electrical connections and configuration

Correct electrical connections are a prerequisite for reliable motor operation:

  • 定子引出线:有多个出线头,采用高压电缆线在机座下部出线夹上引出,也可按要求制成接线盒接线
  • 励磁系统: Adoption可控硅励磁装置,提供稳定的直流励磁电源
  • Protection Configuration:应根据电机容量和系统要求配置适当的保护装置,包括过流、过载、欠压等保护

VII. Services and technical support

1. Quality assurance systems

西玛电机建立了完善的质量保证体系,确保TKK系列同步电机的卓越品质:

  • International Standard Certification: ByISO9001 Quality System CertificationISO14000 Environmental Management SystemOHSAS18000 Occupational Health and Safety Management Systemaccreditation
  • Strict testing process: In the manufacturing process after多次匝间脉冲耐压对地耐压试验,确保绝缘性能优良可靠
  • Comprehensive performance testing: Each motor isRigorous factory testing,包括空载试验、负载试验和超速试验

2. After-sales service commitments

Sigma motors provide customers with comprehensive after-sales service guarantee:

  • rapid response: Customers who find quality problems in the course of use, upon notification of the24小时内答复If on-site service is requiredActivated within 48 hours
  • Professional Support: Maintenance personnel will not be withdrawn until the fault is eliminated to ensure that the equipment is returned to normal operation
  • Lifetime Service: Once a Sigma motor product is soldLifetime Cost WarrantyProvide long-term technical support to customers

TKK系列同步电机凭借其Excellent technical performanceRugged structural designReliable operational performance,已成为众多工业领域的首选动力解决方案。西玛电机通过Continuous technological innovationStrict quality control,确保每一台TKK系列同步电机都能在严苛的工况下提供Stable and efficientThe power of the support.

选择西玛TKK系列同步电机,就是选择Reliable equipment performanceComplete technical services。我们期待与您合作,共同推动工业领域的技术进步与发展。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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