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YBK3 Series Explosion-proof Three-phase Asynchronous Motors for Underground Coal Mines

YBK3 Series Explosion-proof Three-phase Asynchronous Motors for Underground Coal Mines

YBK3系列煤矿井下用防爆型三相异步电动机,专为瓦斯、煤尘等危险环境设计,满足煤矿井下动力设备对安全性、可靠性和耐用性的严格要求。整机采用高强度隔爆外壳及密封结构,确保在井下易燃易爆环境中长期稳定运行。

电机具备优良启动性能和抗过载能力,适应重载、频繁启停工况,适用于输送机、提升机、泵类及通风设备等关键矿用动力设备。强化的绝缘系统和耐磨轴承设计,保证长期连续运行安全可靠。

  • 煤矿专用防爆设计,安全性高

  • 高启动转矩,抗过载能力强

  • 支持多种防爆等级、安装形式及电压参数定制

  • 运行稳定、维护方便,寿命长

  • 适应井下潮湿、粉尘环境

广泛应用于:煤矿井下提升、输送、排水、通风及采掘动力设备。

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YBK3系列煤矿井下用防爆型three-phase asynchronous motor:安全高效的矿山动力解决方案

在煤矿开采领域,YBK3系列防爆型三相异步电动机以其卓越的防爆性能高效的能源利用,成为井下作业环境中不可或缺的动力装置。

YBK3 Series Explosion-proof Three-phase Asynchronous Motors for Underground Coal Mines是专门为煤矿井下工况设计的高效节能型防爆动力设备。该系列电动机采用先进的隔爆技术和优化的电磁设计possess防爆安全、效率高、运行可靠、寿命长等特点,严格遵循GB 3836.1-2010《爆炸性环境第1部分:设备通用要求》 和GB 3836.2-2010《爆炸性环境第2部分:由隔爆外壳"d"保护的设备》 等国家标准,是煤矿井下采掘工作面及固定设备驱动的理想动力解决方案


I. Product overview and technical characteristics

1. 产品定位与适用范围

YBK3系列防爆型三相异步电动机是专为煤矿井下恶劣工作环境设计的专用电机。其防爆标志为ExdⅠ Mb,适用于含有瓦斯或煤尘的煤矿井下采掘工作面及其他含有爆炸性气体混合物存在的危险场所

该系列电机在YBK2Explosion-proof motors的基础上,结合当前国内先进的电磁技术研制而成,具有高效、节能、寿命长、性能好、噪音低、防爆结构先进等显著优点。电机的机座采用钢板焊接成形,风罩、接线盒、绝缘结构均采取加强措施,能够适应煤矿井下恶劣的工作条件

2. Core technical characteristics

YBK3系列电动机融合了多项创新技术,具有显著的性能优势:

  • 高效的防爆设计:电机的隔爆结构先进,当电动机内部爆炸性混合物爆炸时,隔爆外壳不会损坏或产生影响隔爆性能的变形,内部爆炸火焰不会通过隔爆接合面引起外部爆炸
  • 优异的效率表现:电动机效率指标符合GB18613-2012《中小型三相异步电动机能效限定值及能效等级》 中2级能效指标,并与IEC60034-30的IE3效率等级相当,节能效果显著
  • Robust mechanical construction:电动机外壳防护等级达到IP55,能够有效防止灰尘、水分进入电机内部,绝缘等级为F,定子绕组温升裕度大,寿命长

Technical parameters and performance indicators

YBK3系列防爆型三相异步电动机具有全面的技术优势,以下是其主要技术参数:

parameter categoryTechnical specifications and performance indicators
Seat number rangeH80~H355
rated voltage380V、660V、1140V、380/660V、660/1140V
Rated frequency50Hz
protection classIP55
Insulation classF
Cooling methodIC411(全封闭自扇冷式)
work systemS1 (continuous duty)
防爆标志ExdⅠ Mb
Installation formIMB3、IMB5、IMB35

Description of performance characteristics

YBK3系列电动机在防爆安全、运行性能和能源效率Excellent performance in all areas:

  • high efficiency and energy saving:电动机效率符合GB18613-2012标准中的2级能效要求,与国际IE3效率等级相当,能有效降低运行能耗
  • 低噪音低振动: AdoptionOptimized design and precision manufacturing processes,电动机运行平稳,转子和轴承系统经过特殊优化,振动和噪音显著低于传统防爆电机
  • Wide Voltage Adaptability:提供多种电压规格,能够在煤矿井下不同的电网环境下保持稳定性能

III. Structural design and configuration

1. Motor body structure

YBK3系列防爆型三相异步电动机采用专业化防爆设计Each component is carefully designed and optimized:

  • 防爆外壳设计:电机隔爆外壳的零件如机座、端盖、轴承内盖、接线盒盖、接线盒座等,精加工后须经1.5Mpa,持续时间至少为10S的静压试验,实验结果以不滴水和外壳未产生影响防爆型式的永久性变形或损坏为合格
  • 散热结构优化: Adoption机座带平行与垂直散热筋的全封闭自扇冷结构,风扇采用防静电塑料材料,其转动惯量小,损耗低,风罩为钢板结构,在防止一定大小的外物侵入的前提下得到最大面积的通风量,散热性能良好
  • 防爆接线盒设计:接线盒位于电动机顶部,盒内有较大的空腔便于接线,并且还留有安置电缆头的空腔。进线方式有橡套电缆、铠装电缆、钢管布线、挠性联接管,接线盒内设六个接线端子

2. 内部核心组件

YBK3系列电动机的内部结构经过精心设计和优化,确保高效安全运行:

  • Stator structure定子绕组采用高强度聚酯漆包圆铜线,并经VPI真空加压浸漆处理,使之成为一个完整的整体,绕组绝缘具有良好的电气、机械、防潮性能及热稳定性
  • 转子设计转子采用铸铝结构,转子经校正动平衡,电动机运转平稳,振动值小定、转子冲片采用高导磁、低损耗优质电工硅钢片,电机损耗低,效率高
  • 轴承系统:轴承用YBK3防爆电机专用低震动、低噪声轴承。机座号132以下采用双面密封轴承,在轴伸端装用波形弹簧垫圈,以适度压靠轴承。机座号160以上采用内外盖结构,并在轴承部位挡圈轴向固定,有效地防止电机转子的轴向串动。轴承部位安装有注排油装置,可不停机加轴承润滑脂

IV. Application areas and scenarios

YBK3系列防爆型高效率三相异步电动机凭借其可靠的防爆性能和高效节能的特点,在煤矿行业得到广泛应用:

1. 煤矿井下设备

  • 采掘设备: for煤矿井下采掘工作面机械的驱动,是专门为这些设备设计的专用电机
  • 固定设备:适用于煤矿井下的固定设备,如泵类、通风设备等
  • 运输机械:用于煤矿井下的输送机、提升机等设备,提供可靠的防爆动力

2. 适用环境条件

YBK3系列电动机对工作环境有明确的适应范围:

  • environmental temperature:周围空气最低为-15℃,最高为35℃(煤矿井下)
  • 海拔高度:安装海拔Not exceeding 1000m
  • humidity condition:环境空气最大相对湿度不超过95%(当温度为25℃时)
  • Power conditions:电压波动±5%(短时允许波动±10%)以内;频率波动±2%(短时允许波动±5%)以内

V. Product Advantages and Values

1. 安全可靠性

YBK3系列防爆型三相异步电动机在安全性方面具有明显优势:

  • 可靠的防爆性能:严格按照国家防爆标准设计制造,防爆结构先进,确保在爆炸性环境中的安全运行连接隔爆外壳的螺栓均装有弹簧垫圈,防止自行松脱,且紧固件的适应力大于或等于640Mpa
  • 高质量材料与制造: The key components are adoptedQuality materialsPrecision Manufacturing Process,确保电机长期稳定运行。在额定工作状态下,电动机外壳最高表面温度不得超过+150℃,进线口外的温度不得高于所用电缆的允许温度
  • 全面的安全保护:根据用户需要可以提供定子测温、轴承测温、定子防潮等保护装置,H160及以上电机可提供不停机加油装置,进一步提高运行安全性

2. 高效节能效益

YBK3系列电动机具有显著的经济效益:

  • Reduced operating costs: High-efficiency design can beSignificant reduction in energy consumption,缩短投资回收期。电动机的额定功率范围从0.75kW到315kW,满足不同功率需求
  • Optimizing energy use: The motor hasHigher power factor and efficiency,提高电网质量,减少无功补偿设备投资
  • Low life cycle costs:虽然初始投资可能略高,但运行期间的节能效益和低维护成本Dramatic reductions in total life cycle costs

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

  • Maintenance-friendly structural design:合理的结构设计使日常检查、维护和检修工作更为便捷。轴承部位安装有注排油装置,可不停机加轴承润滑脂
  • modular design: Modularized design of key components to reduce maintenance difficulties and spare parts inventory
  • Long life design: AdoptionF级绝缘系统,按B级考核温升,温升裕度大,设计寿命长,维护周期长

VI. Installation and use guide

1. Installation environmental requirements

YBK3系列防爆型三相异步电动机对安装环境有明确要求:

  • environmental conditions: Applicable to含有瓦斯或煤尘的煤矿井下环境,特别是采掘工作面
  • 海拔高度:安装海拔Not exceeding 1000m(高海拔电机除外)
  • mounting position:电动机的主接线盒位于机座顶部,可以左右旋转满足用户不同出线方式的要求

2. Installation and commissioning

正确的安装与调试是保证电机安全运行的关键:

  • basic requirement: RequiredStrong and level foundation,能够承受电机的重量和运行时的机械应力
  • 传动方式:允许采用弹性联轴器、正齿轮及皮带轮传动
  • 旋转方向:顺时针(默认)、逆时针(订单需说明)
  • 启动方式直接启动、Y/△启动、降压启动、变频启动等多种启动方式可选

VII. Services and technical support

1. Quality assurance systems

YBK3系列防爆型三相异步电动机的生产制造遵循严格的质量标准:

  • standards compliance: The products strictly follow theGB 755-2008《旋转电机定额和性能》GB 3836系列防爆标准及其他相关标准要求
  • 认证齐全:除符合国家标准外,也符合IEC79-1,BS4683和EN50018的规定
  • Strict testing process: In the manufacturing process afterMultiple rigorous testsEnsure that the performance of the product meets the requirements of the standard

2. After-sales service commitments

供应商为客户提供全面的售后服务保障:

  • Professional Technical Support: Provide professional consulting services for product selection and installation guidance
  • rapid response:客户在使用过程中如发现质量问题,供应商会及时响应
  • Ongoing services: Provide customers with long-term technical support and service guarantee

YBK3系列煤矿井下用防爆型三相异步电动机凭借其卓越的防爆性能Highly efficient energy-saving featuresReliable operational performance,已成为煤矿井下危险环境工业动力领域的Ideal Solution. ByContinuous technological innovationStrict quality control,确保每一台YBK3系列防爆型三相异步电动机都能在严苛的煤矿环境subscribeSafe, stable and efficientThe power of the support.

选择YBK3系列煤矿井下用防爆型三相异步电动机,就是选择可靠的安全保障Complete technical services。我们期待与您合作,共同推动煤矿行业的安全生产与节能技术进步。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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