Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
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Simo ZFQZ Series Frequent Start Brake DC Motor

Simo ZFQZ Series Frequent Start Brake DC Motor

西玛ZFQZ系列频繁起制动直流电机专为起重机、电梯、冶金机械及工业自动化设备等频繁启停工况设计。该系列电机具备高效率、高转矩输出、响应迅速和制动可靠等特点,能够在频繁启停和重载环境下稳定运行,满足工业设备高精度控制及节能要求。

电机采用优质绕组与高性能磁钢设计,优化的冷却与绝缘系统确保长时间工作下的温升低、噪音小、振动低。支持多种功率等级、转速及安装形式,可与直流驱动和制动系统无缝配合,实现精确调速与高效制动。

  • 高性能直流电机,适用于频繁起制动工况

  • 高转矩输出,启动与制动响应迅速

  • 低噪音、低振动,长期运行可靠

  • Multiple power ratings, speeds and mounting options available

  • 适用于起重机械、电梯、冶金及工业自动化设备

广泛应用于:桥式起重机、冶金机械、港口起重设备、电梯及各类频繁启停工业设备。

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Excerpt:

西安电机厂ZFQZ系列频繁起制动直流电机中心高:250-450MM,是在系列直流电动机的基础上,采用最新技术设计制造的新产品。电机的转动惯量分别为ZZJ-800和ZZJ-900系列的45%和65……

西安泰富西玛ZFQZ系列频繁起制动DC motor专业指南

专为高频率正反转与频繁启停工况设计的高性能直流动力解决方案

西安泰富西玛ZFQZ系列频繁起制动直流电机是专为严苛工况环境研发的高性能特种电机。该系列产品采用创新的电磁设计与结构优化,在频繁正反转、快速启停等恶劣工况下展现出卓越的动态响应特性出色的过载能力,成为冶金、起重、矿山等行业的理想动力选择。

Product Model Analysis: Accurately Identify Motor Specifications

西安泰富西玛ZFQZ系列直流电机采用专业命名体系,以ZFQZ-280-42B为例进行详细解析:

完整型号结构说明

  • "Z"特性标识:电机配备补偿绕组设计
  • "FQZ"功能代号:频繁起动制动专用特性
  • "280"尺寸参数:电机中心高度280mm
  • "4"铁芯规格:电枢铁芯长度序号
  • "2"端盖类型:前端盖规格(1为短端盖,2为长端盖)
  • "B"绕组配置:补偿绕组标识(适用于中心高250、280电机)

The naming system strictly follows国家GB/T 4831标准The same time, it meets the requirements of theIEC国际标准规范,确保产品规格的准确识别。

产品技术概述:创新设计满足特殊工况需求

技术优势与性能突破

ZFQZ系列直流电动机(中心高250-450mm)基于先进的直流电机技术平台,融合最新的设计理念和制造工艺,在多个关键性能指标上实现重大突破:

转动惯量优化

  • 较ZZJ-800系列降低35%
  • 较ZZJ-900系列降低35%
  • 显著提升动态响应速度

过载能力增强

  • 最大转矩达到ZZJ-800系列的112%
  • 最大转矩达到ZZJ-900系列的117%
  • 优异的短时过载承受能力

结构重量优化

  • 整机重量仅为ZZJ-800系列的65%
  • 功率密度显著提升
  • 安装维护更加便捷

安装兼容性与替换性

ZFQZ系列电机通过带底板安装设计,能够实现与ZJJ-800和ZJJ-900系列一致的主要安装尺寸。根据用户需求,可通过协商定制相应的轴伸尺寸,完美替代ZJJ-800和ZZJ-900系列产品,为设备升级改造提供便利。

standards compliance

本系列电动机的性能参数、安装形式及技术要求全面符合国家标准(GB)。外形安装尺寸除底脚孔轴向距离(B尺寸)外,其余尺寸均符合国际标准规范

严格的使用环境要求

基础环境条件

  1. 温度范围:适应环境空气温度-30℃至+40℃
  2. 海拔高度:使用海拔不超过1000米
  3. 气体环境:冷却空气中不得含有酸、碱等对电机绝缘和换向性能有害的气体成分

电源技术要求

  1. 电源配置:支持静止整流电源或直流发电机电源供电
  2. 环境适应性:可安装在环境条件相对恶劣的场合,但需根据实际情况选择合适的冷却方法和防护等级
  3. 整流器要求:采用静止整流电源供电时,整流器的脉波数需满足特定技术要求
  4. 纹波限制:在额定基速、额定电压和额定负载电流条件下,电源的峰值纹波因数不超过10%,在此条件下允许不外接平波电抗器

Xi'an Simo MotorPerfect Quality Assurance System

Enterprise professional and technical strength

Xi'an Sigma Electric Machinery (Group) Co., Ltd. asSpecialized manufacturer of large and medium-sized motors in China,建立了完整的电机制造产业链体系。公司集电机设计制造、电气控制系统、机械精密加工、模具开发制造、铸造生产工艺于一体,为各行业提供专业的动力系统解决方案

权威认证与资质荣誉

  • 管理体系认证ISO9001 Quality Management System, ISO14000 Environmental Management System, OHSAS18000 Occupational Health and Safety Management System.
  • 国际产品认证CE safety certification in Europe, UL certification in the United States, China Compulsory CCC certification.
  • 行业地位认可:中国机械行业500强企业、中国电器工业百强企业
  • 产品质量荣誉:质量信誉AAA等级企业、"部省市名牌产品"、"西安市免检产品"、"中华之光名牌产品"等荣誉称号

严格的质量承诺体系

  1. 标准化制造:严格执行国家和国际标准,按照合同技术要求进行制造和检验,不合格产品绝不出厂
  2. 全面性能测试:产品完成总装后,必须经过72小时连续运行测试,通过严格的跑合试验和可靠性试验
  3. 准时交付保障:正常销售条件下严格按期交货,特殊情况可协商提前交付
  4. 快速售后响应:24小时内答复客户问题,48小时内启动现场技术服务
  5. 完善三包政策:产品质量问题实行三包服务,维修不达标产品包退包换
  6. 终身保修支持:产品出售后提供终身成本费保修服务

Professional Selection and Ordering Guide

Standard ordering process

  1. Technical advisory phase
    • 订货前请详细查阅西安西玛电机产品样本
    • 明确所需产品的型号规格等关键技术数据
    • 如需品种规格与样本存在差异,请及时与工厂技术部门联系
  2. Special Needs Processing
    • 如有特殊技术要求,请提前提出具体需求
    • 经双方技术协商达成一致后,签订专项合同或技术协议

Technical requirements for ordering

在订货合同中需明确注明以下技术参数:

基本电气参数

  • 电机具体型号和规格代码
  • Rated power and voltage class
  • Speed range and working system requirements
  • 励磁方式与励磁电压

结构配置参数

  • Specific requirements for the form of the mounting structure
  • 出轴数量配置要求
  • 出线盒安装位置
  • Direction of rotation regulations

附件与特殊要求

  • 所需附件和备品的具体名称、数量
  • 湿热带环境特殊要求(如配套出口)
  • 其他特殊技术配置

Industry Application Advantages

专业工况适应性

ZFQZ系列直流电机专门针对频繁正反转、快速启停等严苛工况设计,在以下应用场景中表现优异:

  • Metallurgical industry:轧机辅助设备、输送系统
  • 起重设备:桥式起重机、门式起重机
  • 矿山机械:提升设备、输送机械
  • 特种设备:需要快速响应的传动系统

可靠性与经济性平衡

pass (a bill or inspection etc)Optimized electromagnetic design创新的结构方案,ZFQZ系列在保持卓越动态性能的同时,实现了运行可靠性使用经济性的最佳平衡,为重载频繁启停应用提供真正意义上的高效动力解决方案。

concluding remarks

西安泰富西玛ZFQZ系列频繁起制动直流电机凭借其专业的工况适应性优异的动态性能Reliable product quality,已成为严苛工况传动系统的首选动力装备。Simo motors依托雄厚的技术积累完善的售后体系,为每位客户提供Professional technical support及时的服务响应

如需详细了解ZFQZ系列直流电机的技术特点或获取针对性选型建议,欢迎联系西玛电机专业技术团队,我们将为您提供Full range of technical services and specialized solutions

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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