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YB2 series high-voltage explosion-proof high-efficiency three-phase asynchronous motor

YBX2 series high-voltage explosion-proof high-efficiency three-phase asynchronous motor

YBX2系列高压防爆型高效率三相异步电动机,面向煤矿、石油化工、天然气、精细化工等存在爆炸性气体环境的动力系统。整机采用高强度隔爆结构设计,符合严苛防爆标准,可在具有II类爆炸性气体混合物的危险区域长期稳定运行。

电机采用高效节能电磁设计与优化通风冷却系统,在提升能效指标的同时降低功率损耗,帮助用户减少设备能耗与运行成本。电机可配置多种冷却方式、安装形式与接线配置,适配不同工况需求。

  • 高压驱动、动力强劲

  • 防爆等级可按工况需求选择

  • 高效率、低损耗,符合节能规范

  • 可靠性高,可长期连续重载运行

  • 支持定制化参数与特殊环境条件适配

适用场景:加压站、油泵站、鼓风、压缩、提升与输送机械等危险环境工业设备。

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YB2系列高压防爆型高效率three-phase asynchronous motor专业解读

在石油、化工、煤炭等工业领域,YB2系列高压防爆型三相异步电动机以其卓越的防爆性能高效的能源利用,成为危险环境中的理想动力装置。

产品概述

YB2 series high-voltage explosion-proof high-efficiency three-phase asynchronous motor是YB系列电机的更新换代产品。本系列电动机采用先进的设计理念和制造工艺possess防爆安全、效率高、运行可靠、寿命长等突出特点,严格遵循GB 3836.1-2000《爆炸性气体环境用电气设备第1部分:通用要求》 和GB 3836.2-2000《爆炸性气体环境用电气设备第2部分:隔爆型"d" 等国家标准

YB2系列电动机的功率等级、安装尺寸符合国际电工委员会(IEC)标准,其对应关系与德国DIN42673标准相同,有利于出口设备的配套和引进设备的备品备件。该系列电机采用全封闭、外扇冷式、鼠笼型结构possess设计新颖、结构紧凑、造型美观、效率和转矩高、起动性能好、节能、噪声低、振动小等优点

核心技术特点

1. 卓越的防爆性能

YB2系列电动机的防爆性能符合国家防爆标准要求,其防爆标志包括:

  • ExdⅠ:煤矿用电气设备
  • ExdⅡAT4ExdⅡBT4:工厂用电气设备
  • ExdⅡCT4:适用于含有II类A、B、C级T1~T4组可燃性气体或蒸汽与空气形成的爆炸性混合物的场所

电机的隔爆外壳设计能有效防止内部爆炸传播到外部环境,确保在爆炸性气体环境中的安全运行。

2. 高效率与节能特性

YB2系列电动机具有效率高、噪音低、振动小、堵转转矩高等特点. By优化的电磁设计和低损耗材料的应用,电动机在宽负载范围内保持高效运行,与传统电机相比具有更低的运行成本更高的能源利用效率

3. 坚固耐用的结构设计

YB2系列电动机采用高质量的原材料特殊的工艺要求,关键部件经过全面强化:

  • 全封闭结构设计:外壳防护等级达到IP55,能够有效防止灰尘、水分进入电机内部
  • F级绝缘系统:电动机采用F级绝缘,定子绕组的温升按80K考核,确保电机在高温环境下稳定运行
  • 优化的冷却系统: AdoptionIC411冷却方式(全封闭自扇冷式),散热性能良好

技术参数与规格

YB2系列高压防爆型三相异步电动机提供全面的技术规格,满足不同应用需求:

表:YB2系列电动机主要技术参数

parameter categoryTechnical specifications and performance indicators
Seat number rangeH63~H355
rated voltage380V、660V、380V/660V(也可提供1140V等规格
Rated frequency50Hz
protection classIP55
Insulation classF
Cooling methodIC411(全封闭自扇冷式)
work systemS1 (continuous duty)
Installation formIMB3、IMB5、IMB35等

Description of performance characteristics

YB2系列电动机在防爆安全、运行性能和能源效率Excellent performance in all areas:

  • high efficiency and energy saving:电动机效率高,能有效降低运行能耗
  • Low vibration and low noise: AdoptionOptimized design and precision manufacturing processes,电动机运行平稳,振动和噪音显著低于传统电机
  • Wide Voltage Adaptability: the ability to不同电压等级下保持稳定性能,适应各种电网环境

结构设计与配置

1. Motor body structure

YB2系列防爆型三相异步电动机采用专业化防爆设计Each component is carefully designed and optimized:

  • 防爆外壳设计:电机外壳具有足够的机械强度,能够承受内部爆炸压力而不损坏
  • 机座造型: Adoption垂直水平的平行散热片结构,接线盒在机座顶部,便于安装和维护
  • 接线盒设计:接线盒的进线方式为橡套电缆,其接线端子分三个(供一种电压)或六个(供二种电压)两种结构

2. 内部核心组件

YB2系列电动机的内部结构经过精心设计和优化,确保高效安全运行:

  • 定子绕组: AdoptionF级绝缘系统Reliable insulation and long life
  • 转子设计:转子采用High-quality materialsPrecision Manufacturing Process,动平衡性能优良,确保电机运行平稳可靠

应用领域与场景

YB2系列防爆型三相异步电动机凭借其可靠的防爆性能和高效节能的特点,在众多工业领域得到广泛应用:

1. 石油化工行业

  • 油气开采设备:用于驱动油田钻井设备、采油设备等,适应易燃易爆环境
  • 化工生产装置:应用于化工厂的泵类、压缩机等设备,提供可靠的防爆动力

2. 煤炭工业领域

  • 煤矿井下设备: Applicable to含有甲烷或煤尘的煤矿井下的固定式设备,为水泵、风机等设备提供动力
  • 煤炭加工设备:用于选煤厂、煤炭加工设备的驱动,耐受多尘环境

3. 其他危险场所

  • 易燃易爆场所: Applicable to存在爆炸性气体混合物的各类工业场所
  • 特殊环境应用:可根据需要提供适用于户外(W)、湿热环境(TH)、户外湿热带型(WTH) 等特殊环境的派生系列产品

产品优势与价值

1. 安全可靠性

YB2系列电动机在安全性方面具有明显优势:

  • 可靠的防爆性能:严格按照国家防爆标准设计制造,防爆结构先进,确保在爆炸性环境中的安全运行
  • 高质量材料与制造: The key components are adoptedQuality materialsPrecision Manufacturing Process,确保电机长期稳定运行
  • 全面的安全保护机座号H180以上有注排油装置,便于维护和延长使用寿命

2. 高效节能效益

YB2系列电动机具有显著的经济效益:

  • Reduced operating costs: High-efficiency design can beSignificant reduction in energy consumptionReduced payback period
  • Optimizing energy use: The motor hasHigher power factor and efficiency,提高电网质量,减少无功补偿设备投资
  • Low life cycle costs:虽然初始投资可能略高,但运行期间的节能效益和低维护成本Dramatic reductions in total life cycle costs

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

  • Maintenance-friendly structural designRational structural design makes routine inspection, maintenance and overhaul work more convenient.
  • modular design: Modularized design of key components to reduce maintenance difficulties and spare parts inventory
  • Long life design: AdoptionF级绝缘系统Long design life, long maintenance intervals

安装与使用指南

1. Installation environmental requirements

YB2系列防爆型三相异步电动机对安装环境有明确要求:

  • environmental conditions:环境空气温度随季节变化,但不超过35℃(煤矿井下)或40℃(工厂),环境空气最低温度为-15℃
  • 海拔高度:安装海拔Not exceeding 1000m
  • humidity condition:环境空气最大相对湿度不超过95%(当温度为25℃时)(煤矿井下) 或湿月月平均最大相对湿度为90%,同时该月月平均最低温度不高于25℃(工厂用)

2. Installation and commissioning

正确的安装与调试是保证电机安全运行的关键:

  • basic requirement: RequiredStrong and level foundation,能够承受电机的重量和运行时的机械应力
  • alignment requirements: When the motor and driven machinery are connected by couplings, it must be ensured thatPrecise alignmentAvoidance of additional forces
  • electrical connection:按照电机铭牌和接线图进行正确接线,确保reliable grounding

服务与技术支持

1. Quality assurance systems

YB2系列防爆型三相异步电动机的生产制造遵循严格的质量标准:

  • standards compliance: The products strictly follow theGB 3836系列防爆标准及其他相关标准要求
  • Strict testing process: In the manufacturing process afterMultiple rigorous testsEnsure that the performance of the product meets the requirements of the standard
  • Comprehensive performance testing: Each motor isRigorous factory testingEnsure reliable product quality

2. After-sales service commitments

供应商为客户提供全面的售后服务保障:

  • Professional Technical Support: Provide professional consulting services for product selection and installation guidance
  • rapid response:客户在使用过程中如发现质量问题,供应商会及时响应并解决
  • Ongoing services: Provide customers with long-term technical support and service guarantee

YB2系列高压防爆型高效率三相异步电动机凭借其卓越的防爆性能高效节能特性Reliable operational performance,已成为危险环境工业动力领域的Ideal Solution. ByContinuous technological innovationStrict quality control,确保每一台YB2系列电动机都能在Harsh industrial environmentssubscribeSafe, stable and efficientThe power of the support.

选择YB2系列高压防爆型高效率三相异步电动机,就是选择可靠的安全保障Complete technical services。我们期待与您合作,共同推动工业领域的安全生产与节能技术进步。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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