Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
Hotline:15902923228

Simo ZDT2 Series DC Motor

Simo ZDT2 Series DC Motor

西玛ZDT2系列直流电机专为工业自动化、轨道交通、起重机械及各类直流驱动设备设计,属于高性能、高可靠性直流电机系列。该系列电机采用先进直流技术,具备高效率、调速精准、启动平稳、运行可靠等特点,能够满足高负载和连续作业工况的工业需求。

电机结构坚固紧凑,采用优质磁钢和优化绕组设计,保证长期运行中电流稳定、温升低、噪音小。支持多种功率等级、转速及安装形式,可与直流驱动系统及变速控制系统无缝配合,实现精确控制与节能运行。

  • 高效直流电机,调速精准

  • 启动平稳,降低机械冲击

  • 低噪音、低振动,运行可靠

  • Multiple power ratings, speeds and mounting options available

  • 适用于工业自动化、轨道交通及直流驱动设备

广泛应用于:轨道交通驱动系统、工业自动化设备、起重机械及各类直流驱动工业设备。

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Excerpt:

西安泰富西玛ZDT2系列直流电机在我厂Z系列中型直流电动机的基础上,采用最新技术设计制造的新产品,可以安装在环境比较恶劣的场合,专用于制糖压榨机轧辊驱动。……

西安泰富西玛ZDT2系列DC motor:制糖压榨机专用动力解决方案

专为制糖行业严苛工况设计,提供高效可靠的轧辊驱动动力

西安泰富西玛ZDT2系列直流电机是基于先进的中型直流电机技术平台深度开发的专用产品。该系列电机针对制糖压榨机轧辊驱动的特殊工况要求,融合创新的电磁设计优化的结构方案,在保持传统直流电机优势的同时,具备卓越的过载能力稳定的调速性能,成为制糖行业压榨设备的理想动力选择。

产品定位与技术标准

专业化的产品定位

ZDT2系列直流电动机是西安泰富Simo motors在成熟的Z系列中型直流电动机技术平台基础上,运用最新的设计与制造技术开发的专用产品。该系列电机专门针对制糖压榨机轧辊驱动的特殊需求进行优化,充分考虑了制糖行业的生产特点和工况要求。

严格的标准符合

本系列电机的性能参数、外形安装尺寸及技术要求全面符合国家标准(GB) 和国际电工委员会标准(IEC)。电机各部分的机械尺寸和公差控制strictly follow国际标准化委员会标准(ISO),确保产品的国际通用性和互换性。

使用环境与技术条件

环境适应性要求

ZDT2系列直流电机具备强大的环境适应能力,能够安装在环境相对恶劣的工业场合。为确保电机长期稳定运行,用户需要根据实际使用环境选择合适的Cooling methodprotection class,以保持电机内部清洁和良好的工作状态。

关键使用条件

  1. 环境气体要求:冷却空气中不得含有酸、碱等对电机绝缘和换向性能产生损害的气体成分
  2. 气候适应性:完美适应湿热带地区使用环境,环境空气最高温度不超过40℃
  3. 电源配置方案:支持静止整流电源供电,同时兼容传统的直流发电机电源系统
  4. 整流器技术要求:采用静止整流电源供电时,整流器的脉波数不应小于6。在额定基速、额定电压和额定负载电流条件下,电源的峰值波纹因数不超过10%,在此条件下允许不外接平波电抗器

结构设计与安装特性

专业的防护与冷却系统

防护等级配置
根GB/T4942.1和IEC34-5《电机外壳防护分级》标准,ZDT2系列电机提供IP23IP44两种外壳防护等级选项,满足不同环境的防护需求。

冷却方式选择
按照GB/T1993和IEC34-6《电机冷却方法》标准,本系列电机提供三种专业冷却方案:

  • IC06:自带鼓风机的外通风系统
  • IC17:冷却空气进口管道、出口百叶窗排风
  • IC37:冷却空气进出口均为管道连接

标准配置的冷却空气入口设置在电机传动端(非换向器端),确保最佳的散热效果。

灵活的安装配置

安装标准符合
本系列电动机的安装型式严格遵循GB997和IEC34-7《电机结构及安装型式代号》标准。

基础安装型式

  • IM1001:端盖式轴承,底脚安装,圆柱形单轴伸
  • IM1002:可派生端盖式轴承,底脚安装,圆柱形双轴伸

出线与转向配置

  • 出线盒位置:标准配置在机座右侧(正盒),支持反盒定制
  • 轴伸方向:基本出轴为单轴伸,面对出线盒方向为左出轴
  • 旋转方向:从换向器端观察为逆时针旋转
  • 传动方式:推荐采用弹性联轴器联接

卓越的性能特性

核心性能参数

  1. 工作制式:本系列电机采用连续工作制(S1)设计,适合长期连续运行
  2. 电压系统:标准额定电压提供440V和520V两种规格,支持其他电压等级定制
  3. 励磁系统:基本励磁方式采用他励设计,励磁绕组配备四个引线端子,分为两组。两组串联时励磁电压为220V,支持其他励磁电压等级定制

强大的过载能力

  • 基速过载:承受2.5倍额定电流的短时过载能力
  • 高速过载:具备1.8倍额定电流的高速过载容量
  • 动态响应:电流变化率(di/dt)允许达到200倍额定电流/秒

扩展功能附件

根据用户的具体需求,电动机可以设计成能够附装多种功能附件的结构形式:

  • 测速发电机:提供精确的速度反馈信号
  • 脉冲发生器:实现精准的位置控制
  • 离心开关:提供可靠的转速保护
  • 制动器系统:实现快速停止功能

具体配置要求可以与工厂技术部门详细协商确定。

重要提示:产品技术数据表中的规格、功率和弱磁调速范围等参数仅供参考。随着新技术、新材料的不断应用,产品技术参数可能会有相应优化和调整。

Xi'an Simo MotorPerfect Quality Assurance System

企业实力与专业能力

Xi'an Sigma Electric Machinery (Group) Co., Ltd. asSpecialized manufacturer of large and medium-sized motors in China,建立了完整的电机设计制造产业链。公司集电机研发制造、电气控制系统、机械精密加工、模具开发制造、铸造生产工艺于一体,为制糖行业提供专业的动力系统解决方案

权威认证与资质荣誉

  • 管理体系认证ISO9001 Quality Management System, ISO14000 Environmental Management System, OHSAS18000 Occupational Health and Safety Management System.
  • 国际产品认证CE safety certification in Europe, UL certification in the United States, China Compulsory CCC certification.
  • 行业地位认可:中国机械行业500强企业、中国电器工业百强企业
  • 产品质量荣誉:质量信誉AAA等级企业、"部省市名牌产品"、"西安市免检产品"、"中华之光名牌产品"等荣誉称号

严格的质量承诺体系

  1. 标准化制造:严格执行国家和国际标准,按照合同技术要求进行制造和检验,不合格产品绝不出厂
  2. 全面性能测试:产品完成总装后,必须经过72小时连续运行测试,通过严格的跑合试验和可靠性试验
  3. 准时交付保障:正常销售条件下严格按期交货,特殊情况可协商提前交付
  4. 快速售后响应:24小时内答复客户问题,48小时内启动现场技术服务
  5. 完善三包政策:产品质量问题实行三包服务,维修不达标产品包退包换
  6. 终身保修支持:产品出售后提供终身成本费保修服务

Professional Selection and Ordering Guide

Standard ordering process

  1. 产品选型:订货前请详细查阅西玛电机产品样本,确定所需产品的具体型号规格
  2. 参数确认:优先选择样本所列的标准规格产品,在订货合同中明确注明以下技术参数:
    • 电动机完整型号
    • Rated power and voltage class
    • 旋转速度要求
    • 激磁方式和激磁电压
    • 结构安装形式

示例:ZDT2-450-3 500KW 440V 650r/min 他励220V,卧式带底脚或IMB3

Special Needs Processing

结构变更要求
如对电机产品有特殊要求,包括双轴伸、出线盒位置反盒、转轴逆向旋转等,均需在订货合同中明确注明。

非标定制服务
如需品种规格超出标准样本范围,或有其他特殊技术要求,经双方协商同意后可签订专项合同或试制协议书。

附件供应说明
各类产品除电动机的轴伸键外,所有附件均不在标准供应范围内。用户如需电刷、刷握等附件或备件,请事先在合同中注明所需附件的具体名称与数量。

制糖行业应用优势

专业的工况匹配

ZDT2系列直流电机针对制糖压榨机的特殊工作特性进行了全方位优化:

  • 重载启动能力:满足压榨机轧辊的重载启动需求
  • 稳定调速性能:确保压榨过程的稳定性和连续性
  • 高过载容量:应对压榨过程中可能出现的瞬时过载
  • 恶劣环境适应:特殊的防护设计适应制糖厂的工作环境

可靠性与经济性平衡

pass (a bill or inspection etc)Optimized electromagnetic design创新的冷却系统,ZDT2系列在保持superior performance的同时,实现了运行可靠性使用经济性的最佳平衡,为制糖企业提供真正意义上的高效动力解决方案。

concluding remarks

西安泰富西玛ZDT2系列直流电机凭借其专业的工况适应性Reliable product quality优异的技术性能,已成为制糖行业压榨机传动系统的首选动力装备。西玛电机依托雄厚的技术积累完善的售后体系,为每位客户提供Professional technical support及时的服务响应

如需详细了解ZDT2系列直流电机的技术特点或获取针对性选型建议,欢迎联系西玛电机专业技术团队,我们将为您提供Full range of technical services and specialized solutions

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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