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Y series IP23 low-voltage three-phase asynchronous motor comprehensive analysis

Y Series IP23 Low Voltagethree-phase asynchronous motorcomprehensive analysis

In the field of industrial power transmission, Y series IP23 low-voltage three-phase asynchronous motor with itsExcellent protection和Stable operating characteristicsIt has become the ideal power unit for general-purpose equipment in various industries.

I. Product overview and technical characteristics

1. Product profile

Y series IP23 low-voltage three-phase asynchronous motors areChina's unified design of energy-saving motor seriesAdoptionProtected cage rotor constructionThe rated voltage is380 voltsThe rated frequency is50 hertz. The power range of this series of motors is from5.5 kW to 132 kWTotal14 power levels, 6 seat numbers and 45 sizesIt is capable of meeting the power requirements of different industrial scenarios.

Unlike fully enclosed IP44 motors, IP23 motors utilize aProtected construction designIts enclosure protection level can bePrevent fingers from touching electrically charged conductors or rotating parts of the enclosure.The same time can bePreventing the entry of small solid foreign bodies larger than 12 mm in diametermergePrevents dripping of water at an angle of 60 degrees or less along a vertical line into the motor.. This protective structure is more superior than the traditional anti-drip structure, making the motor operation more safe and reliable。

2. Core technical characteristics

Y series IP23 motors incorporate a number of innovative technologies with significant performance advantages:

Highly efficient electrical characteristics: The electric motor utilizesClass B insulationThe windings are all△shaped connectionThe cooling method isIC01 (self fan cooling). itsPower ratings and installation dimensions in accordance with International Electrotechnical Commission (IEC) standardsThe introduction of the equipment has facilitated the matching and maintenance of the introduced equipment.
Excellent start-up performance: This series of motors hasCharacterized by high starting torqueIt can easily drive heavy load equipment to start, solving the problem that ordinary squirrel-cage motors have excessive current and insufficient torque during heavy load starting.
Rugged structural design: The electric motor utilizesOptimized mechanical structureIt can withstand mechanical and thermal stresses under various working conditions to ensure long-term stable operation.

Technical parameters and performance indicators

Y series IP23 low-voltage three-phase asynchronous motors cover a wide range of technical specifications to meet the power requirements of different industrial scenarios. The following are the main technical parameters of this series of motors:

Table: Y series IP23 motor main technical parameters

parameter category	Technical specifications and performance indicators
Seat number range	H160～H355
rating	5.5kW～132kW (some series extended to 220kW～280kW)
rated voltage	380V
Rated frequency	50Hz
extremity	2-pole, 4-pole, 6-pole, etc. (synchronized speed 3000, 1500, 1000r/min)
protection class	IP23 (protects against fingers touching energized parts, protects against entry of solid foreign objects >12mm in diameter)
Insulation class	Level B
Cooling method	IC01 (self fan cooling)
work system	S1 (continuous duty)
Installation form	IMB3, IMB5, IMB35 and other standard mounting forms

Description of performance characteristics

Y series IP23 motor inOperational performance and productivityExcellent performance in all areas:

high efficiency and energy saving: Higher level of motor efficiency, compared to the conventional J02 series.Significant improvement in performanceThe energy saving effect is remarkable
Low vibration and low noise: AdoptionOptimized design and precision manufacturing processesThe motor runs smoothly with low vibration and low noise.
Wide Voltage Adaptability: the ability toGrid voltage fluctuationsStable performance under all conditions, adapting to various grid environments

III. Structural design and configuration

1. Motor body structure

Y series IP23 low-voltage three-phase asynchronous motors adopt theProtected construction designEach component is carefully designed and optimized:

Protective housing design: The protection class of the motor isIP23This construction is different from the fully enclosed construction of IP44, but theSuperior to normal drip-proof construction. The housing effectively prevents foreign objects from harming the motor and the human body, while facilitating heat dissipation
Stator structure: The stator winding is made ofClass B insulationReliable insulation and long life. The winding part has a reliable fixing and is treated with dipping paint, which has reliable electrical and mechanical strength, and is sturdy and durable.
Rotor construction: AdoptionCage rotor structureThe rotor is made ofHigh-quality materials和Precision Manufacturing ProcessEnsure smooth and reliable motor operation

2. Cooling system

Y series IP23 motor adoptsIC01 Cooling Method(Self-fan cooling), through the internal fan to form air circulation, effectively take away the heat generated by the motor, to ensure that the motor continues to run stably under the rated load.. This cooling structure is simple, reliable and easy to maintain.

IV. Application areas and scenarios

Y series IP23 low-voltage three-phase asynchronous motors are widely used in many industrial fields due to their excellent protection performance and high efficiency and energy saving:

1. Heavy industry

Mining industry: for drivingCrushers, winches, hoistsHeavy-duty equipment, such as heavy-duty equipment, to withstand harsh working conditions
Metallurgical industry: Applied toRolling mills, compressorsand other equipment, providing reliable power support
Power industry: forpower plantsof various auxiliary equipment, such asFans, pumps等

2. General industrial areas

Compressor and pump equipment: Applicable toCompressors, pumpsand other equipment, providing efficient power solutions
transmission mechanism: Applied toConveyor belts, transportation machineryMaterial handling equipment to meet the needs of continuous operation
cutting machine: for all kinds ofMachine ToolsThe drive provides a stable power output

3. Special application scenarios

Y series IP23 motors are especially suitable for the following special working conditions:

Needs good heat dissipationThe protective structure of the product makes it ideal for all types of applications.
Relatively clean environmentindustrial site
Requires regular maintenance checksspecifications

V. Product Advantages and Values

1. Operational reliability

Y series IP23 motors offer significant advantages in terms of reliability:

Rugged structural design: AdoptionProtected constructionIt can withstand mechanical and thermal stresses under various working conditions to ensure long-term stable operation.
High-quality insulation systems: AdoptionClass B insulationReliable insulation and long life
Good environmental adaptability: The motor is suitable for use at altitudes ofNot exceeding 1000mAmbient TemperatureNot more than 40°CContinuous operation in the environment of

2. Energy efficiency economics

Y series IP23 motors have significant economic benefits:

Reduced operating costs: High-efficiency design can beSignificant reduction in energy consumptionReduced payback period
Optimizing energy use: The motor hasHigher power factor and efficiencyImprovement of grid quality
Low life cycle costs：Long life design和Low maintenance requirementsDramatic reductions in total life cycle costs

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

Maintenance-friendly structural design: Protected construction makes routine inspection, maintenance and overhaul easier.
modular design: Modularized design of key components to reduce maintenance difficulties and spare parts inventory
Long life design: AdoptionQuality Insulation SystemsLong design life, long maintenance intervals

VI. Installation and use guide

1. Installation environmental requirements

Y series IP23 low-voltage three-phase asynchronous motors have clear requirements for the installation environment:

environmental conditions: Suitable for use at altitudeNot exceeding 1000mAmbient temperatureNot more than 40°CContinuous operation in the environment of
humidity condition: Relative humidity of ambient air meets standard requirements
mounting position: Ensure adequate space around the motor for cooling ventilation and maintenance

2. Installation and commissioning

Correct installation and commissioning is the key to ensure the safe operation of the motor:

basic requirement: RequiredStrong and level foundationThe motor is designed to withstand the weight of the motor and the mechanical stresses of operation.
alignment requirements: When the motor and driven machinery are connected by couplings, it must be ensured thatPrecise alignmentAvoidance of additional forces
electrical connection: Properly wire the motor in accordance with the motor nameplate and wiring diagram to ensure that thereliable grounding

VII. Services and technical support

1. Quality assurance systems

Y series IP23 low voltage three-phase asynchronous motors are manufactured following strict quality standards:

standards compliance: The products strictly follow theJB/T 5271-2010National and industry standards
Strict testing process: In the manufacturing process afterMultiple rigorous testsEnsure that the performance of the product meets the requirements of the standard
Comprehensive performance testing: Each motor isRigorous factory testingEnsure reliable product quality

2. After-sales service commitments

Simo motorsProvide customers with comprehensive after-sales service guarantee:

Professional Technical Support: Provide professional consulting services for product selection and installation guidance
Rapid Response Mechanism: Respond to and resolve customer issues in a timely manner upon receipt of after-sales service requests
Ongoing services: Provide customers with long-term technical support and service guarantee

Y series IP23 low-voltage three-phase asynchronous motor with itsExcellent protective properties、Highly efficient energy-saving features和Reliable operational performanceIt has become the industrial powerhouse of theIdeal Solution. ByContinuous technological innovation和Strict quality controlSigma Motors ensures that every Y-Series IP23 motor isHarsh industrial environmentssubscribeSafe, stable and efficientThe power of the support.

Choosing Y series IP23 low-voltage three-phase asynchronous motor is choosingReliable equipment performance和Complete technical servicesWe are looking forward to cooperating with you. We are looking forward to cooperating with you to jointly promote the progress and development of energy-saving technology in the industrial field.

Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.
Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.
Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.
Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.
Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency
installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location
Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user。

2. Warranty coverage

Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.
Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

由Non-designated maintenance staffDamage caused
Unauthorized modifications or self-disassembly
utilizationUnofficial spare parts or software
Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance
因natural disaster（Damage to products caused by wind, fire, flood, earthquake, etc.
Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply。
(pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.
Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.
Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.
Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

direct marketingComplaints from Service Department and Headquarters
Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust。

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritage和Continuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.
Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades
Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.
Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

International Standard Certification: Fully adoptedISO9001 Quality Management System Certification、ISO14001 Environmental Management System Certification和OHSAS18001 Occupational Health and Safety Management System Certification
Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products
Advanced testing equipment: Equipped with international advancedMotor Performance Test System、Vibration Analyzer、Noise test equipmentetc., comprehensive testing of various performance indicators of the motor
Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level
Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel Sheet、Low loss bearings、High efficiency cooling systemetc., significantly reducing operational energy consumption
Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity
Low vibration and low noise: AdoptionDynamic balancing process和noise reduction technologyThe vibration and noise values are better than the national standards.
Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties
Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW
Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW
Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas
Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors
Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

pre-sales technical support: Provide professional selection guidance, program design and product demonstration
Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance
Comprehensive after-sales protection：24 months warranty，7×24 hours technical support，48-hour on-site servicepromise
Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.
coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry
petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.
Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment
Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

China Famous Brand Products、National Inspection-free Products、China Famous Trademarks
High-tech enterprises、Provincial Enterprise Technology Center
A number of products won the provincial and ministerial-level scientific and technological progress awards
Contract and Trustworthy Enterprise、Quality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assurance、Leading Technical Strength和Complete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!