Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
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YBX2 series high-voltage explosion-proof high-efficiency three-phase asynchronous motor

BX2系列高压防爆型高效率三相异步电动机

YBX2系列高压防爆型高效率三相异步电动机,面向煤矿、石油化工、天然气、精细化工等存在爆炸性气体环境的动力系统。整机采用高强度隔爆结构设计,符合严苛防爆标准,可在具有II类爆炸性气体混合物的危险区域长期稳定运行。

电机采用高效节能电磁设计与优化通风冷却系统,在提升能效指标的同时降低功率损耗,帮助用户减少设备能耗与运行成本。电机可配置多种冷却方式、安装形式与接线配置,适配不同工况需求。

  • 高压驱动、动力强劲

  • 防爆等级可按工况需求选择

  • 高效率、低损耗,符合节能规范

  • 可靠性高,可长期连续重载运行

  • 支持定制化参数与特殊环境条件适配

适用场景:加压站、油泵站、鼓风、压缩、提升与输送机械等危险环境工业设备。

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YBX2系列高压防爆型高效率three-phase asynchronous motor专业解读

在石油、化工、煤炭等工业领域,YBX2系列高压防爆型高效率三相异步电动机以其卓越的防爆性能出色的能源效率,成为危险环境中的理想动力装置。

I. Product overview and technical characteristics

1. 产品概述

YBX2 series high-voltage explosion-proof high-efficiency three-phase asynchronous motorSimo motorsadoption先进技术优化设计打造的新一代防爆动力设备。该产品具有防爆安全、效率高、运行可靠、寿命长等突出特点,严格遵循GB 3836.1-2000《爆炸性气体环境用电气设备第1部分:通用要求》 和GB 3836.2-2000《爆炸性气体环境用电气设备第2部分:隔爆型"d" 等国家标准

YBX2系列电动机采用全封闭自扇冷式设计,其防爆性能符合GB3836.1和GB3836.2的规定,同时参照了IEC60079-1EN50018标准,是危险环境作业场所的理想动力解决方案。

2. Core technical characteristics

YBX2系列电动机融合了多项创新技术,具有显著的性能优势:

  • 卓越的高效节能特性:效率指标符合 GB18613-2002《中小型三相异步电动机能效限定值及节能评价值》 中的"电动机节能评价值"规定,效率水平相当于欧洲Eff1高效电机,并满足美国能源法规定的电动机符合EPACT效率指标要求
  • 优异的防爆性能:电动机制成隔爆型,防爆标志为ExdⅠ、ExdⅡAT4、ExdⅡBT4、ExdⅡCT4,分别适用于煤矿井下固定式设备及工厂用ⅡA级、ⅡB级、ⅡC级,温度组别为T1~T4组的爆炸性气体混合物的场所
  • 低振动低噪声设计:振动较YB系列低1~2mm/s,噪声指标比YB同规格低3~6dB(A),营造更加舒适的工作环境

Technical parameters and performance indicators

YBX2系列高压防爆型高效率三相异步电动机具有全面的技术优势,满足不同工业场景的动力需求:

表:YBX2系列电动机主要技术参数

parameter categoryTechnical specifications and performance indicators
Seat number rangeH100~H355
rated voltage380V(也可根据需求定制其他电压)
Rated frequency50Hz
protection classIP54、IP55(主体外壳),IP55(接线盒)
Insulation classF级(按B级考核温升)
Cooling methodIC411(全封闭自扇冷式)
work systemS1 (continuous duty)
Installation formIMB3, IMB5, IMB35 and other standard mounting forms

Description of performance characteristics

YBX2系列电动机在防爆安全、运行性能和能源效率Excellent performance in all areas:

  • high efficiency and energy saving:与YB、YB2系列相比,效率平均提高3%左右The energy saving effect is remarkable
  • 优良的起动性能:具有优良的起动性能,能够满足各种负载条件下的起动需求
  • Wide Voltage Adaptability: the ability toGrid voltage fluctuationsStable performance under all conditions, adapting to various grid environments

III. Structural design and configuration

1. Motor body structure

YBX2系列防爆型三相异步电动机采用专业化防爆设计Each component is carefully designed and optimized:

  • 定子设计:定子铁心冲片采用高导磁、低损耗优质冷轧硅钢片;绕组型式为低谐波绕组,有绕组定子铁心经VPI真空压力浸渍处理,使之成为一个完整的整体,绕组及绝缘具有良好的电气,机械,防潮性能及热稳定性
  • 转子结构:转子铁心冲片也采用高导磁,低损耗优质冷轧硅钢片Adoption热套工艺将铸铝转子固定在轴上,对转子进行加工处理时采用了多种有效的降耗措施。转子经动平衡校正,电机运转平稳,振动小
  • 防爆接线盒:具有优良的隔爆性能,盒内有较大的空腔便于接线,进线方式分橡套电缆防爆挠性管两种,制成一个接线口或两个接线口。接线盒位于电动机顶部,可以前、后、左、右四方进线

2. 冷却与防护系统

YBX2系列电动机在冷却与防护方面采用了多项创新设计:

  • 机座散热设计:机座外形采用垂直水平的平行散热片结构,美观大方,散热良好
  • 高效冷却风扇:H280mm以下电机采用大叶片小外径防静电塑料风扇,便于降低噪声和风摩耗;H315~355mm电机采用节能铝风扇,强度高,损耗低
  • 通风风罩设计:风罩为钢板结构,其通风孔为8mm×8mm方孔,在防止一定大小外物进入的前提下得到最大的通风面积,从而使风路顺畅,外形美观,钢性好

IV. Application areas and scenarios

YBX2系列防爆型三相异步电动机凭借其可靠的防爆性能和高效节能的特点,在众多工业领域得到广泛应用:

1. 石油化工行业

  • 油气开采设备:用于驱动油田钻井设备、采油设备等,适应易燃易爆环境
  • 化工生产装置:应用于化工厂的泵类、压缩机等设备,提供可靠的防爆动力

2. 煤炭工业领域

  • 煤矿井下设备: Applicable to含有甲烷或煤尘的煤矿井下的固定式设备
  • 煤炭加工设备:用于选煤厂、煤炭加工设备的驱动,耐受多尘环境

3. 其他危险场所

  • 工厂危险环境:适用于工厂用ⅡA级、ⅡB级、ⅡC级爆炸性气体混合物的场所
  • 特殊环境应用:可生产"W"(户外)、"TH"(湿热带)、"TA"(干热带)、"F"(防腐蚀)、"WTH"(户外湿热带)及"WF"(户外防腐蚀) 型派生系列,适应各种特殊环境

V. Product Advantages and Values

1. 安全可靠性

YBX2系列电动机在安全性方面具有明显优势:

  • 可靠的防爆性能:严格按照国家防爆标准设计制造,防爆结构先进,确保在爆炸性环境中的安全运行
  • 高质量材料与制造: The key components are adoptedQuality materialsPrecision Manufacturing Process,确保电机长期稳定运行
  • 轴承系统优化:电动机的轴承均选用电机专用的低噪声轴承,H100~H160mm机座轴承采用两面带密封圈的全封闭轴承,使用维护方便

2. 高效节能效益

YBX2系列电动机具有显著的经济效益:

  • Reduced operating costs: High-efficiency design can beSignificant reduction in energy consumptionReduced payback period
  • Optimizing energy use: The motor hasHigher power factor and efficiency,提高电网质量,减少无功补偿设备投资
  • Low life cycle costs:虽然初始投资可能略高,但运行期间的节能效益和低维护成本Dramatic reductions in total life cycle costs

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

  • Maintenance-friendly structural designRational structural design makes routine inspection, maintenance and overhaul work more convenient.
  • 不停机注油装置H160以上电机设有不停机的注油装置,便于维护和延长使用寿命
  • Long life design: AdoptionF级绝缘系统,但温升限值按B级考核,温升裕度大,使用寿命长

VI. Installation and use guide

1. Installation environmental requirements

YBX2系列防爆型三相异步电动机对安装环境有明确要求:

  • environmental conditions:环境空气温度随季节变化,但Not more than 40°C
  • 海拔高度:安装海拔Not exceeding 1000m
  • humidity condition:根据使用环境的不同,满足相应的湿度条件

2. Installation and commissioning

正确的安装与调试是保证电机安全运行的关键:

  • basic requirement: RequiredStrong and level foundation,能够承受电机的重量和运行时的机械应力
  • alignment requirements: When the motor and driven machinery are connected by couplings, it must be ensured thatPrecise alignmentAvoidance of additional forces
  • electrical connection:按照电机铭牌和接线图进行正确接线,确保reliable grounding

VII. Services and technical support

1. Quality assurance systems

YBX2系列防爆型三相异步电动机的生产制造遵循严格的质量标准:

  • standards compliance: The products strictly follow theGB 3836系列防爆标准及其他相关标准要求
  • Strict testing process:效率测试方法采用美国IEEEB标准,是国际公认的精确测试方法,测试结果真实的反映了电动机的实际效率
  • Comprehensive performance testing: Each motor isRigorous factory testingEnsure reliable product quality

2. After-sales service commitments

Sigma motors provide customers with comprehensive after-sales service guarantee:

  • Professional Technical Support: Provide professional consulting services for product selection and installation guidance
  • rapid response:客户在使用过程中如发现质量问题,在接到通知后及时答复
  • Ongoing services: Provide customers with long-term technical support and service guarantee

YBX2系列高压防爆型高效率三相异步电动机凭借其卓越的防爆性能高效节能特性Reliable operational performance,已成为危险环境工业动力领域的Ideal Solution. ByContinuous technological innovationStrict quality control,西玛电机确保每一台YBX2系列电动机都能在Harsh industrial environmentssubscribeSafe, stable and efficientThe power of the support.

选择YBX2系列高压防爆型高效率三相异步电动机,就是选择可靠的安全保障Complete technical services。我们期待与您合作,共同推动工业领域的安全生产与节能技术进步。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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