Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
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TDMK 36-pole large synchronous motor

TDMK 36-pole large synchronous motor

TDMK36系列极大型同步电机,专为电力、冶金、矿山及大型工业装备设计,具备超高功率、高效率和卓越稳定性。该电机采用同步转子设计,确保在长时间连续运行和超大负载工况下保持稳定输出,是大型工业动力系统和发电系统的理想选择。

整机结构坚固可靠,采用优化绝缘系统与高寿命轴承,可承受极端运行条件。支持多种额定功率、电压、转速和安装形式定制,满足大功率工业系统多样化需求。

  • 极大型同步设计,高功率、高效率

  • 适应超大负载与连续运行工况

  • 可定制额定功率、电压和转速

  • 高寿命轴承与优化绝缘系统,降低维护成本

  • 适用于发电机组、冶金轧机、矿山及大型工业装备

广泛应用于:大型发电机组、矿山破碎设备、冶金重型轧机及其他超大功率工业动力系统。

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TDMK 36-pole large synchronous motor:矿山磨机驱动的专业动力解决方案

在矿山开采与物料粉碎领域,TDMK36极大型同步电机以其卓越的启动性能Stable operating characteristics,正成为球磨机、棒磨机等重型设备的首选动力源。

act asSimo motors专为矿山磨机设备设计的大型动力设备,TDMK36极大型同步电机融合了先进的电机设计理念Rigorous manufacturing process,通过Optimized electromagnetic solutionsRobust mechanical construction,为各类磨机设备提供可靠、高效的动力支持。该产品严格按照GB755《旋转电机基本技术要求》 和JB/T1473-2000《矿山磨机用大型三相交流同步电动机技术条件》 等国家标准设计制造,确保在严苛的矿山环境中保持稳定运行


I. Product overview and technical characteristics

1. Product profile

TDMK36极大型同步电机是西玛电机针对矿山磨机工况专门研发的大型同步电动机,其36极设计确保了在低速运行条件下仍能输出强大的转矩,完美匹配球磨机、棒磨机等设备的动力需求

该系列电机采用成熟的同步电机技术integrate现代控制系统possess效率高、温升低、振动小、起动力矩大等特点,特别适合在重载启动、连续运行的严苛环境中使用

2. Core technical characteristics

西玛TDMK36极同步电机具有多项卓越的技术特点:

  • Excellent startup performance:电机允许全电压直接启动,若用户电网容量不足,也可采用降压启动或软启动方式,启动电流与端电压成正比下降,启动转矩与端电压平方成正比降低
  • Rugged structural design: Adoption钢板焊接机座高强度转子结构,确保电机在重载条件下长期运行的可靠性
  • 先进的绝缘系统: The stator winding is made of成型双迭短距线圈,使用B级或F级绝缘,温升按B级考核,有效延长使用寿命;并采用真空压力浸渍无溶剂漆工艺处理,绝缘性能优良可靠,机械强度高,防潮能力强
  • 灵活的供电适应性:额定电压通常为6kV,也可根据用户需求提供3kV或10kV规格,允许电压偏差范围为±5%

Technical parameters and performance indicators

1. 基本技术参数

TDMK36极大型同步电机覆盖了广泛的技术规格,满足不同规模矿山磨机的动力需求:

parameter categoryTechnical specifications and performance indicators
rating400kW~1600kW(可根据需求定制)
extremity36极
rated voltage6kV、10kV(也可提供3kV)
Rated frequency50Hz
额定功率因数0.9(超前)
rated speed167r/min(基于36极,50Hz计算)
protection classIP00、IP20、IP21、IP23、IP44等(可根据需求定制)
Insulation classF级或B级
Cooling methodIC01、IC27、IC37、IC81W、IC91W(可根据需求定制)

2. 典型型号性能参数

以下是TDMK36极系列中部分典型型号的详细性能参数

model numberRated power (kW)额定电压(kV)额定电流(A)Rated speed (r/min)功率因数堵转电流/额定电流牵入转矩/额定转矩重量(t)
TDMK500-365006581670.96.271.0412.7
TDMK630-366306741670.96.131.0213.5
TDMK800-368006931670.95.91.016.0
TDMK800-368001055.81670.96.671.0816.8
TDMK1000-36100061151670.96.11.016.0
TDMK1000-36100010691670.95.01.017.7
TDMK1600-36160061811670.96.71.1931.0

III. Structural design and configuration

1. Motor body structure

西玛TDMK36极同步电机采用Modular design conceptEach component is carefully designed and optimized:

  • 机座结构: Adoption优质钢板焊接而成,具有足够的强度和刚度,机座下部设计为电动机的出线端,结构合理
  • 定子设计:定子铁心采用0.5毫米厚低损耗硅钢薄板冲制的扇形片叠成,铁心段间以径向风道片隔开,有效改善散热条件
  • Rotor construction: Magnetic poles are usedStamped from high quality steel plate,与磁极线圈一同装在转子磁轭上,磁极线圈采用B级或F级绝缘,动平衡精度高,确保运行平稳

2. 轴承与润滑系统

TDMK36极同步电机配备高性能座式滑动轴承,具有可靠的润滑系统和温升控制:

  • 轴承结构:一般采用油环式结构复合润滑(外带稀油站)结构,根据具体结构和负荷而定
  • 防轴电流设计:座式轴承安装在底板上,中间有绝缘垫板,有效防止轴电流的产生,保护轴承免受电蚀
  • 润滑保障:轴承润滑系统设计合理,确保在长期运行中始终保持良好的润滑状态

3. 通风冷却系统

根据应用环境的不同,TDMK36极同步电机提供两种通风冷却方式:

  • 开启式自然通风:适用于环境相对清洁的场所,结构简单,维护方便
  • 全封闭管道通风:适用于多粉尘、环境恶劣的场所,可有效防止外部污染物进入电机内部

IV. Application areas and scenarios

1. Equipment for major applications

TDMK36极大型同步电机主要适用于传动矿山磨机,包括

  • 格子型球磨机:用于金属矿、非金属矿的研磨作业
  • 棒磨机:适用于冶金、建材行业的原料研磨
  • 磨煤机:在火力发电厂中用于煤粉的制备

2. 适用行业

该系列电机广泛应用于以下行业领域:

  • Mining industry:金属矿、非金属矿的破碎和研磨工序
  • Metallurgical industry:冶炼原料的制备和加工
  • Power industry:电厂磨煤系统的重要动力设备
  • 建材行业:水泥、陶瓷等原料的粉磨处理

V. Product Advantages and Values

1. 高效节能特性

西玛TDMK36极同步电机具有显著的节能效果:

  • 高功率因数:额定功率因数达到0.9(超前),有效改善电网质量,减少无功补偿设备投资
  • 优化的效率曲线: By计算机优化设计,使电机在额定负载附近具有较高的运行效率
  • 低损耗设计: Adoption低损耗硅钢片合理的电磁参数,显著降低铁损和铜损

2. 运行可靠性

TDMK36极同步电机在可靠性方面具有明显优势:

  • 强大的启动能力:具有较高的堵转转矩牵入转矩,确保磨机设备顺利启动
  • 良好的过热裕度:绝缘系统按B级考核,实际采用F级或更高绝缘材料,提供充分的温升裕度
  • 卓越的防潮性能: Adoption真空压力浸渍工艺,绕组具有优异的防潮能力和机械强度

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

  • Easily accessible structureRational structural design makes routine inspection, maintenance and overhaul work more convenient.
  • 模块化组件:关键部件采用模块化设计,降低备件库存和更换难度
  • 完善的监控接口:预留必要的监测和诊断接口,便于实施状态监测和预测性维护

VI. Installation and use guide

1. 安装条件要求

TDMK36极同步电机对安装环境有明确要求:

  • environmental conditions: Suitable for use at altitude不超过1000米Ambient temperatureNot more than 40°C,少尘埃、无蒸汽、酸、碱等腐蚀性气体的室内环境
  • basic requirement: RequiredStrong and level foundation,能够承受电机的重量和运行时的机械应力
  • 对接要求:电动机和磨机采用联轴器连接时,电动机轴伸上不能承受外加的径向力或轴向力,建议采用气动离合联轴器,利于大负荷起动

2. Electrical connections and configuration

Correct electrical connections are a prerequisite for reliable motor operation:

  • 定子引出线:有六个出线头,分别以U1、V1、W1、U2、V2、W2标识,采用高压橡胶电缆线在机座下部出线夹上引出,也可按要求制成接线盒接线
  • 励磁系统: Adoption可控硅励磁装置,提供稳定的直流励磁电源
  • Protection Configuration:应根据电机容量和系统要求配置适当的保护装置,包括过流、过载、欠压、差动等保护

VII. Services and technical support

1. Quality assurance systems

西玛电机建立了完善的质量保证体系,确保TDMK36极同步电机的卓越品质:

  • International Standard Certification: ByISO9001 Quality System CertificationISO14000 Environmental Management SystemOHSAS18000 Occupational Health and Safety Management Systemaccreditation
  • Strict testing process: In the manufacturing process after多次匝间脉冲耐压对地耐压试验,确保绝缘性能优良可靠
  • Comprehensive performance testing: Each motor isRigorous factory testing,包括空载试验、负载试验和超速试验

2. After-sales service commitments

西玛电机为客户提供全面的售后服务保障

  • rapid response: Customers who find quality problems in the course of use, upon notification of the24小时内答复If on-site service is requiredActivated within 48 hours
  • Professional Support: Maintenance personnel will not be withdrawn until the fault is eliminated to ensure that the equipment is returned to normal operation
  • Lifetime Service: Once a Sigma motor product is soldLifetime Cost WarrantyProvide long-term technical support to customers

TDMK36极大型同步电机凭借其Excellent technical performanceRugged structural designReliable operational performance,已成为矿山磨机设备的首选动力解决方案。西玛电机通过Continuous technological innovationStrict quality control,确保每一台TDMK36极同步电机都能在严苛的工况下提供Stable and efficientThe power of the support.

选择西玛TDMK36极大型同步电机,就是选择Reliable equipment performanceComplete technical services。我们期待与您合作,共同推动矿山行业的技术进步与发展。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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