Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
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Simo Motor ZSN4 Series DC Motor

西玛ZSN4系列直流电机

西玛ZSN4系列直流电机专为工业自动化、轨道交通、起重机械及直流驱动设备设计,属于高性能、高可靠性直流电机系列。该系列电机采用先进直流技术,具备高效率、调速精准、启动平稳、运行稳定等特点,适应高负载和连续作业工况。

电机结构紧凑坚固,使用优质磁钢与优化绕组设计,确保长期运行中电流稳定、温升低、噪音小。支持多种功率等级、转速及安装形式,可与直流驱动系统及变速控制系统无缝配合,实现精确控制与节能运行。

  • 高效直流电机,调速精准

  • 启动平稳,减少机械冲击

  • 低噪音、低振动,运行可靠

  • Multiple power ratings, speeds and mounting options available

  • 适用于工业自动化、轨道交通及直流驱动设备

广泛应用于:轨道交通驱动系统、工业自动化设备、起重机械及各类直流驱动工业设备。

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Excerpt:

西安泰富西玛ZSN4系列直流电机采用八角形结构,定子空间利用率高,定子磁轭为叠片式,能承受脉动电流与较高电流变化率的工况。电机若用三相全控桥式整流电源,则可不外接平波电抗器。……

西安泰富西玛ZSN4系列DC motor:水泥回转窑专用动力解决方案

专为水泥行业恶劣工况设计,提供稳定可靠的直流传动动力

西安泰富西玛ZSN4系列直流电机是专为水泥回转窑工况深度研发的高性能直流电动机。该系列产品在成熟的Z4系列基础上,针对水泥生产的特殊需求进行优化升级,集高启动转矩、强大过载能力、优异散热性能于一体,成为水泥行业回转窑传动的理想动力选择。

Product Model Analysis: Accurately Identify Motor Specifications

西安泰富西玛ZSN4系列直流电机采用专业化命名体系,以ZSN4-280-11B为例进行详细说明:

完整型号结构解析

  • "Z"标识:直流电动机基本类型标识
  • "SN"专业代号:水泥回转窑专用设计
  • "4"系列:第四次系列设计优化版本
  • "280"尺寸:电机中心高度280mm
  • 第一个"1":电枢铁芯长度代号
  • 第二个"1":端盖规格代号(1为短端盖,2为长端盖)
  • "B"特性:补偿绕组配置标识

特殊规格说明

  • 铁芯长度编码:从长到短依次为3、2、1、09、08、07
  • 补偿绕组标准:315、355机座号标配补偿绕组,"B"标识可省略
  • 端盖规格:数字1、2分别表示短、长端盖配置

产品技术概述:专业设计满足水泥行业特殊需求

专用化技术背景

ZSN4系列直流电机基于Z4系列成熟平台,针对水泥回转窑负载特性进行深度专项开发。该系列产品充分考虑了水泥生产过程中高粉尘、高温度、连续重载等严苛工况要求,在电磁设计、结构强度和散热系统方面进行了全面优化。

创新的结构设计

八角形全叠片定子结构

  • 提升空间利用率,增强结构稳定性
  • 叠片式定子磁轭有效抑制涡流损耗
  • 卓越的脉动电流和电流变化率承受能力

专用绝缘系统

  • 采用F级绝缘材料,提升热承载能力
  • 优化的绝缘结构设计,确保在恶劣环境下稳定运行
  • 通过严格的绝缘耐压测试,保证长期可靠性

强化的性能特性

  • High starting torque:按2.5倍额定转矩的启动要求设计制造
  • 管道通风冷却:专为高粉尘环境优化的冷却系统
  • Power supply adaptability:支持三相全控桥式整流电源,无需外接平波电抗器

核心技术性能:可靠运行的坚实保障

严格的工作环境要求

ZSN4系列直流电机在下列条件下能够保证额定工作性能:

  1. environmental conditions
    • 海拔高度不超过1000米
    • 冷却介质入口温度不超过40℃
    • 连续工作制(S1)设计
  2. 电源配置
    • 电枢回路和励磁支持静止整流电源供电
    • 兼容传统直流发电机组供电方式
    • 管道通风冷却系统需满足特定风量风压要求

管道通风冷却参数

seat number额定风量(m³/h)系统静压(Pa)
ZSN4-22528801400
ZSN4-25030001400
ZSN4-28040001600
ZSN4-31546801600
ZSN4-35552001600

电气性能特点

电枢电压系统

  • 标准额定电压440V,支持400V、220V等定制电压
  • 低电压恒转矩调速,最低稳定转速20r/min
  • 宽转速范围内保持额定转矩输出

励磁系统安全

  • 标准励磁电压180V,支持其他电压等级定制
  • 励磁回路断开时需并联释放电阻
  • 180-220V励磁电压:释放电阻约7倍冷态电阻值
  • 320-370V励磁电压:释放电阻约5倍冷态电阻值

效率与标准符合

  • 效率基准:包含励磁损耗,不包括通风装置功率
  • 特殊配置:ZSN4-225机型标配串励绕组(无补偿绕组)
  • 安全设计:提供明确接地标志的专用接线柱
  • 标准符合:符合GB755-87国家标准、JB6316-92部标及IEC34-1国际标准

Xi'an Simo MotorPerfect Quality Assurance System

Enterprise professional and technical strength

Simo motors(Group) Co., Ltd. asSpecialized manufacturer of large and medium-sized motors in China,建立了完整的电机研发制造产业链。公司集电机设计制造、电气控制、精密加工、模具开发、铸造工艺于一体,为水泥行业提供专业的动力系统解决方案

权威认证与行业荣誉

  • System CertificationISO9001 Quality Management System, ISO14000 Environmental Management System, OHSAS18000 Occupational Health and Safety Management System.
  • Product CertificationCE safety certification in Europe, UL certification in the United States, China Compulsory CCC certification.
  • 行业地位:中国机械行业500强、电器工业百强企业
  • 质量荣誉:质量信誉AAA等级、"部省市名牌产品"、"西安市免检产品"等称号

Strict Quality Commitment

  1. 标准化制造:严格执行国家标准和合同技术要求,不合格产品绝不出厂
  2. 全面性能测试:72小时连续运行考核,通过严格的跑合试验和可靠性测试
  3. 准时交付保障:正常条件下严格按期交货,特殊情况优先安排生产
  4. 快速售后响应:24小时内技术答复,48小时内启动现场服务
  5. 完善三包服务:质量问题三包处理,终身成本费用保修

Professional Selection and Ordering Guide

标准订货技术要求

基本信息要求

  • 完整电机型号和规格代码
  • 额定功率和电压等级参数
  • 转速范围和调速要求
  • 励磁方式和励磁电压规格
  • Specific requirements for the form of the mounting structure

参考技术数据

  • 详细技术参数参见产品样本表3
  • 外形安装尺寸参照图1-5所示

特殊配置选项

结构变更需求

  • 双轴伸结构配置
  • 出线盒反盒布置方案
  • 测速装置集成安装
  • 其他特殊功能附件

定制服务说明

  • 所有特殊需求需在合同中明确标注
  • 专业技术团队提供定制方案论证
  • 特殊配置可能影响交货周期和价格

水泥行业应用优势

专业工况适应性

ZSN4系列直流电机针对水泥回转窑特殊工况进行了全方位优化:

  • High starting torque:满足回转窑重载启动需求
  • 恶劣环境适应:管道通风设计有效应对高粉尘环境
  • 连续运行可靠:F级绝缘确保长期稳定运行
  • 维护便捷:优化的结构设计降低维护难度和成本

能效与可靠性平衡

pass (a bill or inspection etc)先进的电磁优化创新的冷却设计,ZSN4系列在保持优异性能的同时,实现了能耗优化可靠性提升的完美平衡,为水泥企业提供真正意义上的经济高效动力解决方案。

concluding remarks

西安泰富西玛ZSN4系列直流电机凭借其专业的工况适应性Reliable product quality优异的技术性能,已成为水泥行业回转窑传动系统的首选动力装备。西玛电机依托雄厚的技术积累完善的售后体系,为每位客户提供Professional technical support及时的服务响应

如需详细了解ZSN4系列直流电机的技术特点或获取针对性选型建议,欢迎联系西玛电机专业技术团队,我们将为您提供Full range of technical services and specialized solutions

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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