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YBBP Series Explosion-proof Three-phase Asynchronous Motors for Underground Coal Mines

YBBP系列煤矿井下用防爆型三相异步电动机,专为煤矿井下具有爆炸性气体、煤尘环境的动力设备设计。电机采用隔爆外壳与高可靠密封结构,防爆性能符合煤矿安全标准要求,可在瓦斯、粉尘密集空间长期稳定运行。

该系列电机具备强劲动力输出和良好的机械承载能力,适合电牵引设备、运输机械、泵类设备、通风提升等煤矿关键设备驱动使用。内部绝缘系统强化升级,适应高湿、高粉尘、高冲击工况,确保运行安全与寿命可靠。

  • 煤矿专用防爆等级,安全防护更全面

  • 转矩输出稳定,适合持续重载运行

  • 支持变频调速与参数定制

  • 结构密封好,耐潮耐尘维护少

广泛应用于:井下输送、提升、排水、通风及采掘配套设备的动力传动。

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YBBP系列煤矿井下用防爆型three-phase asynchronous motor专业解读

在煤矿开采领域,YBBP系列防爆型三相异步电动机以其卓越的防爆性能灵活的调速特性,成为井下作业环境中不可或缺的动力装置。

YBBP Series Explosion-proof Three-phase Asynchronous Motors for Underground Coal Mines是专门为煤矿井下工况设计的变频调速防爆动力设备。该系列电动机采用先进的隔爆技术和变频调速设计possess防爆安全、调速范围宽、运行可靠、节能高效等特点,严格遵循GB 3836.1-2010《爆炸性环境第1部分:设备通用要求》 和GB 3836.2-2010《爆炸性环境第2部分:由隔爆外壳"d"保护的设备》 等国家标准

I. Product overview and technical characteristics

1. 产品定位与适用范围

YBBP系列防爆型三相异步电动机是专为煤矿井下恶劣工作环境设计的专用变频调速电机。其防爆标志为Ex d I Mb,适用于含有甲烷等气体或煤尘的煤矿井下(非采掘面) 及工厂含有IIA类、B级T1~T4组的可燃性气体或蒸汽形成的爆炸性混合物的场所

该系列电机在与变频器配合使用时,可以实现较宽范围内的平滑无级调速,在调速范围、动态响应、调速精度、低频转矩、转差补偿、功率因数、效率等方面均有很大的优越性

2. Core technical characteristics

YBBP系列电动机融合了多项创新技术,具有显著的性能优势:

  • 卓越的防爆设计:电机的隔爆结构先进,当电动机内部爆炸性混合物爆炸时,隔爆外壳能有效防止爆炸传播到外部环境
  • 宽广的调速范围:调频范围5~50Hz为恒转矩调速,50~100Hz为恒功率调速,部分型号可达3Hz-60Hz3(5)~60Hz(2极)3(5)~100Hz(4极以上)
  • 特殊的绝缘系统: Adoption耐高频脉冲电压冲击的绝缘材料和工艺,定子绕组采用F级绝缘系统,电动机在规定的工况范围内的最小风量下运行时,轴承的允许温度应不超过95℃,外壳表面最高温度应不超过150℃

Technical parameters and performance indicators

YBBP系列防爆型三相异步电动机具有全面的技术优势,以下是其主要技术参数:

主要技术参数

parameter categoryTechnical specifications and performance indicators
功率范围0.55kW~315kW(部分系列可达0.18kW~315kW
rated voltage380V、660V、1140V、380/660V、660/1140V
Rated frequency50Hz
protection classIP55(部分型号可为IP54
Insulation classF
Cooling methodIC416(强迫通风)
work systemS1 (continuous duty)
防爆标志Ex d I Mb
Installation formIMB3、IMB5、IMB35等

Description of performance characteristics

YBBP系列电动机在防爆安全、运行性能和调速特性Excellent performance in all areas:

  • high efficiency and energy saving:与变频器配合使用,节能效果更显著
  • 独立冷却系统: Adoption独立风机强制通风冷却,确保电机在低速运行时也能有效散热
  • Low vibration and low noise: AdoptionOptimized design and precision manufacturing processes,电动机运行平稳,振动和噪音得到有效控制

III. Structural design and configuration

1. Motor body structure

YBBP系列防爆型三相异步电动机采用专业化防爆设计Each component is carefully designed and optimized:

  • 防爆外壳设计:电机隔爆外壳的结构设计符合防爆标准要求,能够承受内部爆炸压力而不损坏
  • 冷却系统设计: AdoptionIC416冷却方式(强迫通风),配备独立风机强制通风冷却系统,确保电机在低速运行时也能获得足够的冷却风量
  • 接线盒设计:接线盒具有专业的防爆结构,盒内有较大的空腔便于接线,并提供多种进线方式选择

2. 内部核心组件

YBBP系列电动机的内部结构经过精心设计和优化,确保高效安全运行:

  • 定子绕组: Adoption特殊的绝缘系统,能够耐高频脉冲电压冲击Reliable insulation and long life
  • 转子设计:转子采用High-quality materialsPrecision Manufacturing Process,动平衡性能优良,确保电机在整个调速范围内运行平稳可靠

IV. Application areas and scenarios

YBBP系列防爆型三相异步电动机凭借其可靠的防爆性能和优异的调速特性,在煤矿行业得到广泛应用:

1. 煤矿井下设备

  • 煤矿井下固定设备: for driving煤矿井下(非采掘工作面) 的固定设备,如水泵、风机等设备
  • 矿山运输机械:用于煤矿井下的输送机、提升机等设备,提供可靠的防爆动力和调速控制

2. 适用环境条件

YBBP系列电动机对工作环境有明确的适应范围:

  • environmental temperature:周围空气温度为-15℃~+40℃(煤矿井下最高为35℃
  • 海拔高度:安装海拔Not exceeding 1000m
  • humidity condition:环境空气最大相对湿度不超过95%(当温度为+25℃时)

V. Product Advantages and Values

1. 安全可靠性

YBBP系列防爆型三相异步电动机在安全性方面具有明显优势:

  • 可靠的防爆性能:严格按照国家防爆标准设计制造,防爆结构先进,确保在爆炸性环境中的安全运行
  • 高质量材料与制造: The key components are adoptedQuality materialsPrecision Manufacturing Process,确保电机长期稳定运行
  • 专业的冷却系统:独立的强制通风冷却系统,确保电机在低速运行时也能有效散热

2. 运行效益

YBBP系列电动机具有显著的运行效益:

  • Reduced operating costs:优异的调速性能可Significant reduction in energy consumptionReduced payback period
  • 优化工艺控制:宽广的调速范围使设备能够在最佳工况点运行,提高生产效率
  • Low life cycle costs:虽然初始投资可能略高,但运行期间的节能效益和低维护成本Dramatic reductions in total life cycle costs

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

  • Maintenance-friendly structural designRational structural design makes routine inspection, maintenance and overhaul work more convenient.
  • modular design: Modularized design of key components to reduce maintenance difficulties and spare parts inventory
  • Long life design: AdoptionF级绝缘系统Long design life, long maintenance intervals

VI. Installation and use guide

1. Installation environmental requirements

YBBP系列防爆型三相异步电动机对安装环境有明确要求:

  • environmental conditions: Applicable to含有甲烷等气体或煤尘的煤矿井下(非采掘面) 环境
  • 海拔高度:安装海拔Not exceeding 1000m
  • mounting position:确保电机周围有足够的空间进行冷却通风和维护

2. Installation and commissioning

正确的安装与调试是保证电机安全运行的关键:

  • electrical connection:按照电机铭牌和接线图进行正确接线,确保reliable grounding
  • 冷却系统检查:确保独立风机运行正常,通风顺畅
  • 变频器匹配:选择合适的变频器,并按照电机调速特性设置参数

VII. Services and technical support

专业的YBBP系列防爆型三相异步电动机制造商为客户提供全面的服务与技术支持:

  • Professional Technical Support: Provide professional consulting services for product selection and installation guidance
  • Rapid Response Mechanism: Respond to and resolve customer issues in a timely manner upon receipt of after-sales service requests
  • Ongoing services: Provide customers with long-term technical support and service guarantee

YBBP系列煤矿井下用防爆型三相异步电动机凭借其卓越的防爆性能优异的调速特性Reliable operational performance,已成为煤矿井下危险环境工业动力领域的Ideal Solution. ByContinuous technological innovationStrict quality control,确保每一台YBBP系列电动机都能在严苛的煤矿环境subscribeSafe, stable and efficientThe power of the support.

选择YBBP系列煤矿井下用防爆型三相异步电动机,就是选择可靠的安全保障Complete technical services。我们期待与您合作,共同推动煤矿行业的安全生产与节能技术进步。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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