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YBX5 series explosion-proof ultra-high efficiency three-phase asynchronous motor

YBX5 series explosion-proof ultra-high efficiency three-phase asynchronous motor

YBX5系列防爆型超高效率三相异步电动机,是面向石油化工、天然气、精细化工及易燃易爆环境工业场景设计的高端动力设备。该系列电机采用超高效电磁结构及隔爆设计,能效表现优异,可有效降低能耗与运行成本,同时确保在危险区域内的稳定、安全驱动。

整机结构强固,选材严格,密封与防腐性能全面升级,可适应长周期连续运行与严苛环境工况。支持多种冷却方式、安装形式与输入电压定制,适配复杂生产系统的可靠用电需求。

  • 能效等级高度优化,显著节能

  • 防爆等级可按工况要求配置

  • 高功率密度输出,运行温升低

  • 长寿命轴承与绝缘系统,提高可用性

  • 维护周期长,适合关键设备连续运行

适用行业:石化、油气输送、化工反应、炼化装置、危险气体环境动力驱动系统。

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YBX5系列防爆型超高效率three-phase asynchronous motor专业解读

在石油、化工、煤矿等危险作业环境领域,YBX5系列防爆型超高效率三相异步电动机正以其卓越的防爆性能出色的能源效率,成为企业安全生产与节能降耗的首选动力装置。

产品概述

YBX5 series explosion-proof ultra-high efficiency three-phase asynchronous motor是采用先进技术优化设计打造的新一代防爆动力设备。该产品具有防爆安全、效率高、运行可靠、寿命长等突出特点,严格遵循GB 18613-2020《电动机能效限定值及能效等级》 标准,其效率达到1级能效水平,相当于IEC标准的IE5能效等级

YBX5系列电动机采用全封闭自扇冷式设计,其机座号覆盖80~355功率范围0.18~375kW,能够满足不同工业场景的动力需求。该系列电机在能效水平、防爆性能和运行可靠性方面均有显著提升,是危险环境作业场所的理想动力解决方案。

核心技术特点

1️⃣ 卓越的防爆性能

YBX5系列电动机采用先进的隔爆结构设计,产品防爆标志齐全,包括:

  • ExdⅡB T4 Gb、ExdⅡC T4 Gb:工厂用电气设备,适用于ⅡB、ⅡC类爆炸性气体环境

电机的外壳防护等级达到IP55(可升级至IP56、IP66),能够有效防止灰尘、水分进入电机内部,适应恶劣工业环境。部分产品还能满足CX防腐等级,适应高湿度、高含盐的海洋环境

2️⃣ 超高效率与节能特性

YBX5系列电动机的效率指标符合GB18613-2020标准的1级能效要求,相当于IEC标准的IE5能效等级,属于超超高效率电机水平,节能效果显著

pass (a bill or inspection etc)Optimized electromagnetic solutionsLow-loss materials应用,电动机效率相比IE4效率等级平均提升约1.5%,可为用户节省可观的运行成本。哈电集团佳木斯电机股份有限公司的企业标准《YBX5系列高效率隔爆型三项异步电动机技术条件》已凭借其关键技术优势,入围2022年度首批央企"领跑者"榜单

3️⃣ 坚固耐用的结构设计

YBX5系列电动机采用高质量的原材料特殊的工艺要求,关键部件经过全面强化:

  • 定子绕组: AdoptionF级绝缘系统,热分级为155(F),按B级考核温升,具有良好的电气、机械、防潮性能及热稳定性
  • Low vibration and low noise:电机采用Optimized design and precision manufacturing processes,运行平稳,振动满足GB/T10068中的B级振动要求,噪声不超过80dB(A) 的声压级
  • cooling system: AdoptionIC411冷却方式(全封闭自扇冷式),散热性能良好

技术参数与规格

YBX5系列防爆型超高效率三相异步电动机提供全面的技术规格,满足不同应用需求:

parameter categoryTechnical specifications and performance indicators
Seat number range80~355
rating0.18kW~375kW
rated voltage380V、380/660V、400/690V、415V、660V、1140V等(可根据用户定制)
Rated frequency50Hz
extremity2P、4P、6P、8P
protection classIP55(可升级至IP56、IP66)
Insulation classF级(按B级考核温升)
Cooling methodIC411(全封闭自扇冷式)
work systemS1 (continuous duty)
Installation formB3、B5、B14、B34、B35、V1等

Application Areas

YBX5系列防爆型超高效率三相异步电动机凭借其可靠的防爆性能和高效节能的特点,在众多工业领域得到广泛应用

1. 石油化工行业

  • 油气开采设备:用于驱动油田钻井设备、采油设备等,适应易燃易爆环境
  • 化工生产装置:应用于化工厂的泵类、压缩机等设备,提供可靠的防爆动力

2. 煤矿工业领域

  • 煤矿井下设备: Applicable to煤矿井下的固定式设备,为水泵、风机等设备提供动力
  • 煤炭加工设备:用于选煤厂、煤炭加工设备的驱动,耐受多尘环境

3. 其他危险场所

  • 易燃易爆场所: Applicable to存在爆炸性气体混合物的各类工业场所
  • 特殊环境应用:可根据需要提供特殊环境的派生系列产品,如风机专用model number

产品优势与价值

1. 安全可靠性

YBX5系列电动机在安全性方面具有明显优势:

  • 可靠的防爆性能:严格按照国家防爆标准设计制造,防爆结构先进,确保在爆炸性环境中的安全运行
  • 高质量材料与制造: The key components are adoptedQuality materialsPrecision Manufacturing Process采用大三圆设计,产品属于短粗结构,整体结构刚度高
  • 宽广的适用环境:环境空气温度适应范围为-40℃~+60℃,环境空气月平均最高相对湿度≤90%(当温度为25℃时)

2. 高效节能效益

YBX5系列电动机具有显著的经济效益:

  • Reduced operating costs:超高效率设计可Significant reduction in energy consumptionReduced payback period
  • Optimizing energy use: The motor hasHigher power factor and efficiency,提高电网质量,减少无功补偿设备投资
  • Low life cycle costs:虽然初始投资可能略高,但运行期间的节能效益和低维护成本Dramatic reductions in total life cycle costs

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

  • Maintenance-friendly structural design接线盒空间大,方便用户安装维护
  • 丰富的配置选项可根据用户需求带定子轴承测温、加热及测振装置,全系列支持温度监测
  • Long life design: AdoptionF级绝缘系统,按B级考核温升,温升裕度大,设计寿命长,维护周期长

安装与使用指南

1. Installation environmental requirements

YBX5系列防爆型超高效率三相异步电动机对安装环境有明确要求:

  • environmental temperature:-40℃~+60℃
  • humidity condition:环境空气月平均最高相对湿度≤90%(当温度为25℃时)

2. Installation and commissioning

正确的安装与调试是保证电机安全运行的关键:

  • Power conditions:支持多种电压规格,包括380V、380/660V、400/690V、415V、660V、1140V等
  • Installation:支持多种安装方式,满足不同设备的安装需求

服务与技术支持

专业的生产厂家为客户提供全面的服务与技术支持:

  • 专业服务热线:如400-6025-688等
  • Rapid Response Mechanism:接到售后服务需求后,最迟48小时内派员到达客户现场
  • Professional Technical Support: Provide professional consulting services for product selection and installation guidance

YBX5系列防爆型超高效率三相异步电动机凭借其卓越的防爆性能超高的工作效率Reliable operational performance,已成为危险环境工业动力领域的Ideal Solution. ByContinuous technological innovationStrict quality control,确保每一台YBX5系列电动机都能在Harsh industrial environmentssubscribeSafe, stable and efficientThe power of the support.

选择YBX5系列防爆型超高效率三相异步电动机,就是选择可靠的安全保障Complete technical services。我们期待与您合作,共同推动工业领域的安全生产与节能技术进步。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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