Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
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Motor power saving cabinet

Motor power saving cabinet

电机节电柜是一种用于工业电机系统的高效节能设备,能够优化电机运行效率,降低电能消耗,提升系统经济性。该设备采用先进的电力优化控制技术,通过合理调节电压、电流及功率因数,实现电机节能、降耗和稳定运行。

柜体设计紧凑,结构坚固,配备高性能控制模块和保护系统,具有操作简便、响应快速及运行可靠等特点。广泛适用于工业厂房、泵、风机、压缩机及各类大功率电机设备,有效减少电费成本,延长设备使用寿命。

  • 高效节能,降低电机运行能耗

  • 优化功率因数,提升系统经济性

  • 自动控制,操作简便

  • 低噪音、低振动,长期稳定运行

  • 保护完善,延长电机使用寿命

广泛应用于:工业生产线、大型泵站、风机系统、压缩机及各类高耗能电机设备。

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电机节电柜:智能节能与高效电机管理解决方案

在工业能耗持续增长的今天,电机节电柜以其卓越的节能效果和智能控制功能,正成为企业降本增效的利器。

电机节电柜是一种工业节能控制设备,通过稳定电压、抑制电流波动、提高功率因数及降低谐波干扰等原理优化电网效率,减少设备损耗。它采用先进的微处理器控制技术,能够动态跟踪电机负载变化,实时调整电机运行参数,实现电机系统的高效节能与智能管理

电机节电柜
Motor power saving cabinet

01 产品概述

电机节电柜是专为工业电机系统设计的节能降耗装置。随着工业自动化程度的不断提高,电机作为工业生产中的主要耗能设备,其能耗管理显得尤为重要。

根据统计,电机用电量占全国总发电量的60%-70%,在一些企业中,电机用电量甚至超过企业用电总量的70%

电机节电柜集成了电力电子技术、微处理器控制和先进算法,通过智能调节电机运行状态,使其始终保持在最高效工作点。

这种设备不仅适用于单一电机控制,也能对整个电机系统进行优化管理,在保证生产效率的前提下,显著降低能耗,延长设备使用寿命。

02 技术原理

电机节电柜的节能效果基于四大核心技术原理:

电压优化控制

  • 动态电压调整:通过实时跟踪输入电压,自动调节节电档位,使电机工作在最佳电压状态
    当检测到电机在轻载或负载变化时,能在百分之一秒内调整输入电机的电压,保证电机的输出功率与实时负载精确匹配
  • 稳压恒压功能:克服电网电压波动对电机运行的影响,保证设备工作在设计的额定电压值,减少损耗

电流与功率因数优化

  • 电流波动抑制:通过抑制电流波动,达到"削峰填谷"的效果,从而降低电流平均值,减少线路及设备的有功消耗
  • 功率因数提升:通过对相位角的改善,提高用电功率因数,减少用电设备的无功损耗,相应减少有功消耗
    实际应用中可使电动机定子侧功率因数达0.9以上

谐波治理与软启停控制

  • 谐波干扰降低:降低谐波对线路设备的影响和危害,减少设备的发热、震动,提高设备运行效率
  • 软启动与软停车:支持0-255秒可调的软启动与斜坡式停机,消除常规起停方式下产生的机械冲击和大启动电流

03 核心功能

电机节电柜融合了多种实用功能,为企业提供全方位的电机系统优化:

智能节电控制

  • 动态节电控制:根据电机实际负载变化,自动调整输出功率,避免电机因出力过度造成的电能浪费
    对负载经常变化及时常轻载状态的电机,能显著提高其性能
  • 多时段调压:根据不同的需要,自动按不同的时段调节输出电压,达到最佳节能效果

全面保护功能

  • 完善的保护机制:具备过流、过压、欠压、缺相、过热等多项保护功能,确保系统安全稳定运行
  • 自动旁路系统:节电与旁路双回路设计,当设备故障或电压异常时,自动切换到旁路状态,不影响生产连续性

智能监控与管理

  • 远程监控功能:具备完善的遥控、遥测、遥调能力,可用于参数修改、运行检测、远程开关机及软件升级
  • 运行数据显示:清晰显示电动机运行中的电压、电流、功率、功率因数等参数,为计算节电率提供可靠数据

04 性能参数

电机节电柜的主要技术参数如下:

parameter categoryTechnical specifications and performance indicators
rated voltage三相交流电,0.38Kv,50Hz
节电率10%-40%,不同负载状况下有所变化
environmental temperature-30℃至50℃(带额定负载稳定工作)
设计寿命正常工作条件下可达10-15年
软启动时间0-255秒可调
protection class根据型号不同,可达IP21以上

05 应用领域

电机节电柜具有广泛的应用范围,特别适用于以下场景:

重工业领域

  • 冶金、建材、矿山:用于球磨机、破碎机、风机、泵类等设备,在这些负荷动态变化的工况下节能效果显著
  • petrochemicals:适用于注塑机、压铸机、空压机等设备,通过节能控制降低运行成本

通用工业领域

  • 制造业: Applicable to冲床、注塑机、机床、压力机等设备的three-phase asynchronous motor
  • 物料处理:在皮带输送机、物料粉碎机、搅拌机等设备上表现优异

商业与公共设施

  • 商业建筑:广泛应用于中央空调、水泵、风机等系统,显著降低商业用电成本
  • 公共设施: Applicable to供水系统、通风系统等公共设施的电机节能改造

06 产品选型

选择合适的电机节电柜是确保节能效果的关键:

Selection Considerations

  • 电机参数:根据电动机的额定功率、电压、电流和极数选择匹配的节电柜型号
  • Load Characteristics:分析负载类型(恒转矩、变转矩)及变化范围,选择相应控制策略的节电柜。
  • 使用环境:考虑安装环境的温度、湿度、粉尘等条件,确定合适的防护等级

安装注意事项

  • mounting position:应安装在无剧烈振动、无腐蚀性气体、没有爆炸危险的室内场所
  • 接线原则:与三相异步电动机接线端子应直接并联连接,中间不应接有熔断器、断路器、热保护器等限流元器件

07 效益分析

投资电机节电柜可为企业带来多方面的收益:

经济效益

  • 直接节电收益:根据实际运行工况,节电率可达10%-40%,大幅降低企业用电成本
  • 维护成本降低:通过软启动和稳定运行,减少电机及传动系统磨损,延长设备使用寿命,降低维护费用

综合效益

  • 系统优化效益:提高供电系统容量,降低变压器负载,减少电网损耗
  • 生产效率提升:通过智能控制和稳定运行,减少故障停机时间,提高生产连续性

电机节电柜凭借其显著的节能效果智能的控制功能稳定的运行性能,已成为现代工业企业节能改造的首选方案。通过科学选型和正确安装,电机节电柜能够为企业带来可观的经济效益综合竞争优势,实现可持续发展与经济效益的双重提升。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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