Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
Hotline:15902923228

DC Speed Control Cabinet

DC Speed Control Cabinet

直流调速柜是一种用于直流电机系统的高性能调速控制设备,通过调节电机电压和电流,实现平稳启停、精确调速及高效运行。该设备结构可靠、响应迅速、操作简便,广泛应用于冶金、电力、矿山、起重机械及各类工业自动化设备。

柜体采用优质材料,内置先进直流调速控制系统及保护装置,支持多级调速和远程监控,实现电机平稳启动、调速与制动控制,减少机械冲击和设备磨损,提高生产效率并延长电机使用寿命。

  • 精确直流调速,实现平稳启停

  • 多级调速,适应不同负载工况

  • 高速响应,降低机械冲击

  • 完善保护系统,安全可靠

  • 延长电机及设备使用寿命

广泛应用于:冶金轧机、电力传动系统、矿山机械、起重设备及各类工业自动化生产线。

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直流调速柜:精准控制与高效运行的工业传动解决方案

产品概述

DC Speed Control CabinetSimo motors专为工业直流电动机设计的高精度控制系统,采用先进电力电子技术智能控制算法,实现对DC motor转速、转矩的精确调节与稳定控制。该产品集成了晶闸管整流技术PID闭环控制多保护功能,广泛应用于冶金、矿山、起重、纺织、印刷等需要精确调速的工业领域。

直流调速柜
DC Speed Control Cabinet

西玛直流调速柜通过modular design智能化控制,为用户提供稳定可靠、节能高效的直流电机调速解决方案,满足不同工况下的精确控制需求。

核心技术特点

1. 精准调速控制

  • 宽范围调速:调速比可达1:20,满足不同工艺速度要求
  • 高控制精度:静态精度≤1%,动态精度≤3%
  • 多模式运行:支持恒转矩、恒功率等多种运行模式
  • 平滑调速:无级平滑调速,避免机械冲击

2. 智能控制系统

  • PID闭环控制:内置自适应PID算法,自动优化控制参数
  • 数字触发技术:采用数字式触发系统,确保脉冲对称稳定
  • 多信号接口:提供4-20mA、0-10V等多种标准信号接口
  • 通讯功能:支持RS485、Profibus等通讯协议,便于系统集成

3. 多重保护机制

  • 过流保护:快速检测过流状况,及时切断电源
  • 过压欠压保护:监测电网电压波动,保障设备安全
  • 超速保护:实时监测电机转速,防止超速运行
  • 温度保护:监测关键部件温度,预防过热损坏
  • 缺相保护:检测电源缺相,保护整流装置

Technical Parameter

parameter category规格指标
输入电源3相AC380V±10%,50/60Hz
调速范围1:20(标准型),1:100(宽范围型)
控制精度静态精度≤1%,动态精度≤3%
Load Characteristics恒转矩/恒功率可选
environmental temperature-10℃~+40℃
protection classIP20、IP42(可选)
控制方式本地/远程控制可选

Application Areas

1. 重工业应用

  • Metallurgical industry:轧钢机、卷取机、矫直机等设备传动控制
  • 矿山机械:提升机、破碎机、输送机调速控制
  • 起重设备:桥式起重机、门式起重机提升机构

2. 制造业应用

  • 纺织机械:纺纱机、织布机速度协调控制
  • 印刷设备:印刷机、覆膜机精确速度匹配
  • 塑料机械:挤出机、注塑机速度控制

3. 特殊工况应用

  • 大惯性负载:风机、水泵等大惯性设备软起动
  • 精密控制:需要精确速度稳定的生产工艺
  • 恶劣环境:高温、高湿等特殊工业环境

产品优势

1. 性能优势

  • 响应快速:采用先进控制算法,响应时间<100ms
  • 运行稳定:完善的保护功能,确保长期可靠运行
  • 节能高效:功率因数>0.9,运行效率>95%
  • 维护简便:模块化设计,故障诊断功能完善

2. 技术优势

  • 智能优化:自动识别负载特性,优化控制参数
  • 兼容性强:适配各种规格直流电动机
  • 扩展灵活:预留扩展接口,便于功能升级
  • 操作简便:人性化界面,参数设置便捷

选型指南

1. 选型要素

  • 电机参数:额定电压、额定电流、额定功率、额定转速
  • Load Characteristics:负载类型、惯量大小、转矩要求
  • 调速要求:调速范围、控制精度、动态响应
  • environmental conditions:安装环境温度、湿度、防护等级要求

2. 配置建议

  • 标准配置:适用于一般工业应用,满足基本调速需求
  • 增强配置:适用于高精度控制场合,提升动态性能
  • 特殊配置:适用于恶劣环境,增强防护等级

安装与维护

1. 安装要求

  • installation environment:通风良好、无腐蚀性气体、无导电粉尘
  • 电气条件:电源电压稳定,接地可靠
  • 空间要求:保证足够的散热空间和维护通道

2. 维护保养

  • 日常检查:检查运行状态、温度、噪音情况
  • 定期维护:清洁滤网、紧固连接件、检查元器件
  • 专业保养:建议每半年进行一次专业检测维护

服务支持

西玛电机为客户提供全方位技术服务支持

  • 技术咨询:提供专业选型建议和技术方案
  • 安装指导:派专业技术工程师现场指导安装
  • 操作培训:对设备操作人员进行专业培训
  • 售后保障:提供24个月质保期,终身技术服务

concluding remarks

西玛电机直流调速柜以其先进的技术可靠的性能完善的服务,成为工业直流传动领域的理想选择。我们致力于为客户提供最优的调速解决方案,帮助用户提升设备性能、降低能耗、提高生产效率。

如需了解更多产品信息或获取个性化解决方案,请联系西玛电机专业技术团队,我们将竭诚为您服务。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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