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YX series high efficiency high voltage three-phase asynchronous motor

YX series high efficiency high voltage three-phase asynchronous motor

YX系列高效高压三相异步电动机,专为矿山、冶金、石化、能源及大型工业装备设计,具备高效率、高功率密度及优异运行稳定性。采用先进电磁设计与优化机械结构,确保在高压工况下长期稳定运行,同时降低能耗,提升工业设备整体效率。

电机结构坚固耐用,轴承与绝缘系统经过强化设计,可承受长时间连续重载及频繁启停工况。支持多种安装形式、冷却方式及电压等级定制,灵活适应不同工业系统的动力需求。

  • 高效三相异步设计,节能降耗

  • 高压输出,功率密度高,运行稳定

  • 多种安装形式和冷却方式可选

  • 优化绝缘系统与长寿命轴承

  • 适用于连续重载及高负载工况

广泛应用于:矿山破碎设备、冶金轧机、石化大型泵与压缩机、高压输送机械及其他高功率工业装备。

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YX series high efficiency high voltage three-phase asynchronous motor:卓越能效与可靠动力完美结合

在工业动力领域,YX系列高效高压三相异步电动机正以其卓越的能效表现可靠的运行特性,成为各行业节能改造与动力升级的首选方案。

YX series high efficiency high voltage three-phase asynchronous motorSimo motors集多年设计制造经验推出的高效节能型动力设备Adoption先进的电磁优化设计和精密的制造工艺possess效率高、节能效果显著、运行可靠、使用寿命长等突出特点。该系列电机严格遵循T/STIC C110040-2021《YX系列高效高压三相异步电动机(机座号355~630)》技术规范,为广大工业用户提供了可靠的High voltage motorsSolution.


I. Product overview and technical characteristics

1. Product profile

YX系列高效高压三相异步电动机是西玛电机针对现代工业对能耗与可靠性双重需求而研发的新型高压电动机。该系列电机共涵盖728个规格,极数从2P到12P,电压等级包括6kV和10kV两种,功率范围覆盖185kW至4000kW,可满足不同工业场景的动力需求。

作为Y系列电动机的升级产品,YX系列采用Modular design conceptpossess电气参数优异、噪音低、经久耐用和易于维护等特点。该系列电机不仅适用于常规工况,还可根据用户特殊需求进行派生设计,提供空空冷(YX)、空水冷(YXKK)和开启式(YXKS) 等多种冷却方式,适应各种复杂工作环境。

2. Core technical characteristics

YX系列高效高压三相异步电动机融合了多项创新技术,具有显著的性能优势:

  • 卓越的高效节能特性: ByOptimized electromagnetic solutionsLow-loss materials应用,电机效率大幅提升,全系列产品均达到一级能效水平,为用户实现显著的节能效果
  • 优异的电气性能: AdoptionF级绝缘系统VPI真空压力浸渍工艺,绝缘性能优越,寿命长。定子线圈为双层成型线圈,主要绝缘材料采用云母、玻璃丝带,有效提高电气可靠性
  • Robust mechanical construction:电机采用全钢板焊接机座,经过有限元分析优化,具有重量轻、刚度好、外形美观等特点。转子采用笼型结构,应用感应加热焊接和导条涨型工艺,确保电机在长期运行中保持良好的低振动性能

Technical parameters and performance indicators

YX系列高效高压三相异步电动机覆盖了广泛的技术规格,满足不同工业场景的动力需求:

主要技术参数

parameter categoryTechnical specifications and performance indicators
Seat number rangeH355~H630(可扩展至H710
rating185kW~4000kW(部分系列可达3150kW或13200kW
rated voltage6kV, 10kV(也可定制其他电压
极数范围2P~12P
protection classIP23、IP44、IP54、IP55(根据不同冷却方式可选)
Insulation classF级、H级
Cooling methodIC01、IC611、IC81W等(根据型号不同)
InstallationIMB3、IMB35(根据型号不同)

Description of performance characteristics

YX系列电动机在Electromagnetic design, structural strength and thermal performance等方面均进行了全面优化:

  • 高效率范围:电机在宽负载范围内保持高效运行,与传统电机相比,效率提升显著,节能效果明显
  • High starting torque: Special rotor design providesExcellent startup performance,满足风机、泵类、压缩机等设备的启动需求
  • Wide Voltage Adaptability: the ability toGrid voltage fluctuationsStable performance under all conditions, adapting to various grid environments
  • Low vibration and low noise: By精密的动平衡校正优化的结构设计,电机运行平稳,噪音显著降低

III. Structural design and configuration

1. Motor body structure

YX系列高效高压三相异步电动机采用Modular design conceptEach component is carefully designed and optimized:

  • Stand design: Adoption优质钢板焊接而成,经过有限元分析优化,具有重量轻、刚度好、外形美观、起吊点设置科学等优点
  • Stator structure:定子铁心采用低损耗硅钢片叠压而成。定子线圈采用双层成型线圈,线圈间由银铜钎焊实现连接。整个定子嵌线部分采用VPI真空压力浸渍无溶剂漆处理,绝缘性能优良可靠,机械强度高,防潮能力强
  • Rotor construction:转子为笼型结构Adoption感应加热焊接和导条涨型工艺,以及全速动平衡验证。根据应用要求和电机运行所在地的环境条件选择转子轴材料,"鼠笼"电机导条视负载和客户要求选用铜或铜合金

2. 轴承与润滑系统

YX系列电动机提供滚动轴承和滑动轴承两种配置,满足不同应用需求:

  • 滚动轴承结构:一般情况下,驱动侧(D端)为固定轴承,非驱动侧(ND端)为浮动轴承。采用双球配置的轴承,有一侧球轴承被预先加载。电机可在不中断运行的情况下进行再润滑
  • 滑动轴承设计:滑动轴承设计为带法兰结构,并用螺栓固定在端盖上。标准版本防护等级IP55。滑动轴承通常设计为浮动轴承,不承担轴向力

3. 冷却系统设计

YX系列电动机提供多种冷却方式,适应不同的工作环境:

  • 空空冷(IC611):适用于环境相对清洁的场所
  • 空水冷(IC81W):电动机采用全封闭结构,配有空气-水冷却器。内部轴上安装风扇使电机内部形成一个通风回路。电机外壳防尘设计,且能承受任何方向的喷水
  • 开启式(IC01):适用于环境良好的室内场所

IV. Application areas and scenarios

YX系列高效高压三相异步电动机凭借其可靠的性能和高效节能的特点,在众多工业领域得到广泛应用:

1. Heavy industry

  • 石油化工行业: for driving压缩机、泵类设备,适应石化行业连续生产的特点
  • 电力能源行业: Applied to发电厂辅机设备水泵系统等,提供稳定的动力支持
  • 矿山冶金行业:专门用于破碎机、磨煤机、卷扬机、轧机等重型设备,耐受恶劣工况

2. General industrial areas

  • Fan equipment: Applicable to鼓风机、通风机and other equipment, providing efficient power solutions
  • 水泵系统:用于驱动各类工业水泵、循环水泵,满足供水、排水系统需求
  • transmission mechanism: Applied to皮带机、输送机等物料处理设备

3. 特殊环境应用

YX系列电动机还可根据特殊环境需求提供定制化解决方案:

  • 高湿度环境:通过特殊的防护处理和绝缘设计,适应潮湿环境
  • 多粉尘场所:采用全封闭冷却结构,防止粉尘进入电机内部
  • 高温环境:优化冷却系统,确保在高温环境下稳定运行

V. Product Advantages and Values

1. 高效节能效益

YX系列高效高压三相异步电动机具有显著的经济效益:

  • Reduced operating costs: High-efficiency design can beSignificant reduction in energy consumptionReduced payback period
  • 优化功率因数:通过合理设计,电机具有优良的功率因数,减少无功补偿设备投资
  • Low life cycle costs:虽然初始投资略高,但运行期间的节能效益Dramatic reductions in total life cycle costs

2. 运行可靠性

YX系列电动机在可靠性方面具有明显优势:

  • Rugged structural design: AdoptionOptimized mechanical structure,能承受各种工况下的机械应力和热应力
  • High-quality materials: The key components are adoptedQuality materialsManufacturing, wear and corrosion resistance, extended service life
  • Strict quality control: Quality control from raw materials to finished products to ensure that each motor meets the standard requirements.

3. Ease of maintenance

This series of motors has been designed with ease of maintenance in mind:

  • modular design: Modularized design of key components to reduce maintenance difficulties and spare parts inventory
  • Easily accessible structureRational structural design makes routine inspection, maintenance and overhaul work more convenient.
  • 完善的监控接口:可根据用户需求,在定子绕组、轴承等重要部位加装测温装置,以便实时监测电机运行状态

VI. Installation and use guide

1. Installation environmental requirements

YX系列高效高压三相异步电动机对安装环境有明确要求:

  • environmental conditions: Suitable for use at altitudeNot exceeding 1000mAmbient temperature-15℃~+40℃working environment
  • 适用场所:室内或室外、无危险气体环境
  • Specialized environmental adaptation:对于特殊环境条件,可提供定制化设计以满足需求

2. Installation and commissioning

正确的安装与调试是保证电机正常运行的关键:

  • basic requirement: RequiredStrong and level foundation,能够承受电机的重量和运行时的机械应力
  • alignment requirements: When the motor and driven machinery are connected by couplings, it must be ensured thatPrecise alignmentAvoidance of additional forces
  • electrical connection:按照电机铭牌和接线图进行正确接线,确保reliable grounding

VII. Services and technical support

1. Quality assurance systems

西玛电机建立了完善的质量保证体系,确保YX系列高效高压三相异步电动机的卓越品质:

  • International Standard Certification: ByISO9001 Quality System CertificationSome of the products have passedCE markingCCC Certification
  • Strict testing process: In the manufacturing process afterMultiple rigorous testsEnsure that the performance of the product meets the requirements of the standard
  • Comprehensive performance testing: Each motor isRigorous factory testingIncludes no-load test, load test and insulation withstand voltage test.

2. After-sales service commitments

Sigma motors provide customers with comprehensive after-sales service guarantee:

  • rapid response: Customers who find quality problems in the course of use, upon notification of the24-hour responseIf on-site service is requiredActivated within 48 hours
  • Professional Support: Maintenance personnel will not be withdrawn until the fault is eliminated to ensure that the equipment is returned to normal operation
  • Lifetime Service: Once a Sigma motor product is soldLifetime Cost WarrantyProvide long-term technical support to customers

YX系列高效高压三相异步电动机凭借其Excellent technical performanceRugged structural designReliable operational performanceIt has become the industrial powerhouse of the首选解决方案. Sigma motors are available throughContinuous technological innovationStrict quality control,确保每一台YX系列高效高压三相异步电动机都能在Harsh industrial environmentssubscribeStable and efficientThe power of the support.

选择西玛YX系列高效高压三相异步电动机,就是选择Reliable equipment performanceComplete technical servicesWe are looking forward to cooperating with you. We are looking forward to cooperating with you to jointly promote the progress and development of energy-saving technology in the industrial field.

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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