Xi'an Simo Electric Machinery GroupSpecializing in the production of high-voltage large motors, DC motors, inverter motors...
Hotline:15902923228

High Voltage Cage Motor Starter Cabinet

High Voltage Cage Motor Starter Cabinet

高压笼型电机起动柜是一种用于高压异步笼型电机的启动与控制设备,广泛应用于冶金、电力、矿山及大型工业机械系统。该设备通过分级起动、限流启动等技术,实现电机平稳启动,降低启动冲击电流,保护电机及机械设备,提升系统稳定性与运行效率。

柜体结构坚固,采用高品质电气元件和完善保护系统,具备操作简便、维护方便、安全可靠的特点。通过多种启动方式,可适应不同工况需求,保证电机在高压运行条件下安全、稳定地启动与运行。

  • 高压笼型电机平稳启动,降低启动冲击

  • 分级启动与限流控制,提高运行安全性

  • 操作简便,维护方便

  • 配置完善保护装置,运行可靠

  • 适用于冶金、电力、矿山及大型工业设备

广泛应用于:高压泵站、风机系统、矿山磨机、冶金轧机及各类大型工业设备启动场景。

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高压笼型电机starter cabinet:大功率电机平滑起动的完整解决方案

一、产品概述:High voltage motors起动技术的创新突破

High Voltage Cage Motor Starter Cabinet是一种专为3kV至12kV电压等级的大中型鼠笼式交流异步电动机设计的软起动设备。该产品通过先进的液体电阻技术固态电力电子技术,实现了高压大容量电动机的平滑无冲击起动,彻底解决了传统直接起动方式引发的电网冲击大、机械应力高等行业痛点

Simo motors高压笼型电机起动柜融合了智能控制系统多重保护机制,不仅具备软起动、软停止核心功能,还集成了全面的电机保护系统,为矿山、冶金、电力、建材、化工等行业的大功率电机应用提供了可靠、经济的起动解决方案

二、核心技术原理与结构设计

1. 智能控制原理

高压笼型电机起动柜以高性能可编程控制器(PLC) 或微处理器系统为核心控制单元,通过液体电阻的温度特性晶闸管移相控制原理,实现对电机起动过程的精确控制

  • 液体电阻起动原理:利用具有负温度特性的电解液作为电阻介质,在电机起动过程中,电阻体温度逐步升高而电阻值逐步减小,从而使电机端电压逐步升高,起动转矩逐步增加,实现电动机平稳起动且降低起动电流的目的
  • 固态软起动原理:采用多个可控硅串并联技术,通过控制触发角的变化来改变晶闸管的开通程度,从而精确控制电动机输入电压大小,达到平滑起动的效果

2. 精密结构设计与安全特性

  • 模块化组件设计:包含电阻器、高压软起动控制柜、隔离柜、切换柜、星点控制柜等组件,成套供应,方便安装与维护
  • 多重保护机制:对电机具有过负荷、断相和短路等完善保护功能,确保起动过程安全可靠
  • 专用结构设计:针对不同负载状况及使用场合,开发了具有自主专利权的"旋转式极板"结构及"平板式极板"结构,使其具有广泛的适用性

三、核心功能与技术优势

1. 多元起动模式与性能特点

  • 恒电流软起动:起动电流可稳定在电机额定运行电流的1.5-3.5倍,降低了电机起动发热现象,有效减轻对电网的冲击
  • 平滑无级调速:起动过程中电阻阻值在预定时间内自动实现由大到小的无级变化,确保起动过程平稳,对机械设备无冲击
  • 高起动成功率:确保一次起动成功,不受电网电压波动和负载变动的影响

2. 智能控制与保护能力

  • PLC精确控制:采用PLC控制系统,可靠性高,起动参数可在现场灵活调整
  • 完善保护功能:具备全面的报警提示功能和电动机保护功能,包括过载、断相、短路等保护
  • 故障诊断与记录:内置故障诊断系统,可记录和显示故障信息,便于快速排查问题

3. 能效与经济性优势

  • 降低变压器容量要求:可降低电机重载起动对变压器容量的要求,减少一次性投资
  • 延长设备寿命:起动过程平稳无冲击,可延长机械设备及电机寿命30%左右
  • 高性价比:与高压变频软起动器相比,具有明显的操作简单、免维护、无谐波污染等优势,且成本更低

四、主要技术参数

parameter category规格范围与标准配置
rated voltage3kV、6kV、10kV(AC -15%~+10%)
适用电机功率280kW~8000kW
起动电流电机额定电流的1.5~3.5倍
起动时间10~120秒(现场可调)
连续起动次数3~7次(根据型号不同)
protection classIP42及以上(可根据需求提高)
environmental conditions温度-40℃~+60℃,湿度≤90%,海拔≤2000m

五、应用场景与行业解决方案

1. 典型负载适配

  • Pumps:高扬程提升泵、输水泵、循环泵、供水泵等,消除水锤危害
  • 风机与压缩机:通过重载起动模式保护大惯性负载,降低起动冲击
  • 重型机械:球磨机、破碎机、输送机、搅拌机等,降低机械冲击,延长设备使用寿命
  • 矿山设备:提升机、破碎机、传送带等重型设备,确保在电网容量不足的情况下可靠起动

2. 行业应用案例

  • Power industry:在发电厂和配电系统中保护各种辅机电机,确保电力生产的稳定性和连续性
  • 水泥建材行业:用于球磨机、风机、破碎机等设备,解决频繁起停工况下的设备寿命问题
  • 化工行业:为泵、压缩机、风机等提供可靠起动保护,防止因电机故障引发的安全事故
  • Metallurgical industry:在钢铁冶炼和加工过程中,保护各种关键电机设备,如轧机电机、风机电机等
  • Mining industry:用于矿井提升机、排水泵、通风机等设备,确保矿山安全生产

六、选型与安装指南

1. 选型关键因素

  • 电机参数:额定电压、功率、额定电流、定子接法(Y或△)及星点可否打开
  • Load Characteristics:泵类、风机或重型机械,起动频度要求(标准产品或频繁起动型)
  • 使用环境:海拔、环境温度、防护等级及特殊环境要求(如有无腐蚀性气体)
  • 电网条件:电网容量是否充足,对起动电流的限制要求

2. 安装维护要点

  • installation environment:应安装在无剧烈振动及冲击、无导电尘埃及腐蚀性气体、没有火灾及爆炸危险的室内场所
  • 电源要求:控制电源采用三相四线380/220V,电压波动需在额定电压的±15%范围内
  • 维护周期:定期检查电解液位及浓度,清理绝缘部件,检查连接部件紧固情况
  • 特殊环境适配:环境温度长期低于-5℃时需加装加热器;海拔高度超过2000m的地区需要特殊设计

七、西玛高压笼型电机起动柜的核心优势

  • 技术成熟可靠:采用经过多年市场验证的液体电阻技术或固态软起动技术,性能稳定可靠
  • 节能效果显著:可降低电机重载起动对变压器容量的要求,减少一次性投资,同时降低运行能耗
  • 维护简便:结构简单,维护方便,对维修人员技术要求低,大大降低后期维护成本
  • 环保无污染:无谐波污染,对电网友好,符合现代工业环保要求
  • 全周期服务:从方案设计、参数调试到技术培训的一站式支持,提供终身升级服务

高压笼型电机起动柜作为传统起动设备的理想换代产品,通过其先进的控制技术和完善的功能特性,为用户提供了更加智能、可靠的电机起动解决方案。随着工业自动化程度的不断提高,该产品将在更广泛的领域展现其价值,为工业用户创造更大的经济效益和生产效率。

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Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Sigma will always be attentive.

preamble

Thank you for choosing Sigma Motor products. As an enterprise with many years of experience in motor manufacturing, Sigma Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Sigma Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

  1. All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.

  2. Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.

  3. Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Sigma Motors offers comprehensive pre-sales support:

  • Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.

  • Personalized Solutions: Objectively introduce the performance and characteristics of Sigma's motor products and provide customized power solutions according to customer needs.

  • Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

  • Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency

  • installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location

  • Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Sigma Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Sigma Motors willRepairing or replacing parts or motors at no cost to the user

2. Warranty coverage

  • Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.

  • Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

  • Non-designated maintenance staffDamage caused

  • Unauthorized modifications or self-disassembly

  • utilizationUnofficial spare parts or software

  • Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance

  • natural disaster(Damage to products caused by wind, fire, flood, earthquake, etc.

  • Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Sigma motors provide continuous service support:

  1. Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply

  2. (pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.

  3. Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Sigma Motors is committed to “Sincerity, thoughtfulness, devotion, Sigma will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

  1. Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.

  2. Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.

  3. Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Sigma Motors, you are welcome to provide feedback through the following channels:

  • direct marketingComplaints from Service Department and Headquarters

  • Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Sigma Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Sigma. Choosing Sigma motor is choosingQuality and Trust

Sigma motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Sigma Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Sigma motors are recognized for theirDeep technical heritageContinuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Sigma Electric always takes technological innovation as the core driving force of enterprise development:

  • Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.

  • Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades

  • Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.

  • Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Sigma Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

  • International Standard Certification: Fully adoptedISO9001 Quality Management System CertificationISO14001 Environmental Management System CertificationOHSAS18001 Occupational Health and Safety Management System Certification

  • Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products

  • Advanced testing equipment: Equipped with international advancedMotor Performance Test SystemVibration AnalyzerNoise test equipmentetc., comprehensive testing of various performance indicators of the motor

  • Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Sigma Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

  • High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level

  • Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel SheetLow loss bearingsHigh efficiency cooling systemetc., significantly reducing operational energy consumption

  • Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Sigma Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

  • Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity

  • Low vibration and low noise: AdoptionDynamic balancing processnoise reduction technologyThe vibration and noise values are better than the national standards.

  • Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties

  • Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Sigma Motors offers a comprehensive range of products to meet the needs of different customers:

  • High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW

  • Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW

  • Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas

  • Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors

  • Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Sigma Motor has established a comprehensive customer service system:

  • pre-sales technical support: Provide professional selection guidance, program design and product demonstration

  • Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance

  • Comprehensive after-sales protection24 months warranty7×24 hours technical support48-hour on-site servicepromise

  • Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Sigma motors have accumulated a wealth of application experience in a number of key industries:

  • Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.

  • coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry

  • petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.

  • Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment

  • Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Sigma motors have won many honors for their excellent product quality and good market performance:

  • China Famous Brand ProductsNational Inspection-free ProductsChina Famous Trademarks

  • High-tech enterprisesProvincial Enterprise Technology Center

  • A number of products won the provincial and ministerial-level scientific and technological progress awards

  • Contract and Trustworthy EnterpriseQuality and reputation AAA grade enterprise

concluding remarks

Choosing Sigma motors is choosingReliable quality assuranceLeading Technical StrengthComplete service supportSigma Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Sigma motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Sigma Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Sigma motors - strong power, excellent energy efficiency and perfect service!

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