Simo motorsCarbon Brushes: The Perfect Combination of Superior Quality and Stable Performance

Product Overview

The carbon brushes for Simo motors are made usingAdvanced Carbon Materials和Precision Manufacturing ProcessKey components for electric motors, specifically designed for various AC applications.DC motorGenerator design. The product adoptsHigh-quality metal powders and carbon-based materialsScientifically proportioned, throughHigh-temperature sintering and precision machiningand thus formed, possessingSuperior electrical conductivity, stable commutation characteristics, and extended service lifeThese characteristics make them widely used in motor systems across various fields such as industrial motors, power equipment, and transportation.

Simo Motor Carbon Brushes are characterized byExcellent technical performance和Reliable Quality AssuranceIt has become the preferred choice for numerous industrial equipment manufacturers and maintenance enterprises, providing a robust guarantee for the efficient and stable operation of motor equipment.

Core Technical Features

1. Premium Material Properties

Advanced Material Formulation: Utilizing high-purity graphite material with added copper, silver, and other metal powders to ensure excellent electrical conductivity and wear resistance.
Scientific Structural DesignThe unique pore structure facilitates the formation of a stable oxide film, improving commutation performance.
Temperature AdaptabilityMaintains stable physical and electrical properties within a temperature range of -40°C to +120°C.

2. Outstanding electrical performance

Low contact voltage dropLow contact resistance, stable voltage drop, effectively reducing energy loss
Superior reversing capability：Features excellent commutation performance and effectively suppresses spark generation.
High current carrying capacityRated current density can reach 12-15 A/cm², with strong overload capability.

3. Stable mechanical properties

Uniform Wear CharacteristicsExcellent wear resistance, long service life, and uniform wear
Moderate hardness and strengthHardness range is appropriate (Shore hardness 60-120), ensuring wear resistance without causing excessive wear on the commutator.
Excellent lubricating propertiesSelf-lubricating properties reduce wear on the commutator.

Technical Parameter

parameter category	technical specification
Resistivity	5–50 μΩ·m
Rated current density	12–15 A/cm²
Applicable linear velocity	Up to 70 m/s
Shore hardness	60-120
Flexural strength	≥15 MPa
Bulk density	1.6–2.2 g/cm³
Operating Temperature Range	-40°C to +120°C

Product Series and Application Fields

1. Electrographite Carbon Brushes

Product FeaturesModerate hardness, relatively high electrical resistance coefficient, and excellent commutation performance.
Applicable ScenariosDC motors, steam generators, asynchronous motors
Typical ApplicationsRolling mill motors, winches, cranes, etc.

2. Metal-graphite carbon brushes

Product FeaturesHigh copper content, low electrical resistivity, high current density
Applicable ScenariosLow-voltage DC motors, charging generators
Typical Applications: Automotive starter motors, electrolytic plating power supplies

3. Resin-bonded graphite carbon brushes

Product FeaturesHigh mechanical strength and excellent impact resistance
Applicable ScenariosHigh-speed motors, harsh operating conditions
Typical ApplicationsHigh-speed grinding machine, centrifuge

Product Advantages

1. Performance Advantages

Operates stablyThe brushes maintain good contact with the commutator, ensuring smooth operation with minimal vibration.
Low spark levelUnder normal operating conditions, the spark level can be controlled below 1¼.
Long service life：Average service life increased by over 30% compared to ordinary carbon brushes

2. Quality Advantage

Strict quality controlEnd-to-end quality control from raw materials to finished products
Precision dimensional tolerancesStrict dimensional control ensures easy installation and reliable contact.
Good consistencyProducts from the same batch exhibit consistent performance, facilitating grouped replacement.

3. Service Advantages

Professional Selection GuidanceProvide professional technical support to assist in selecting the most suitable carbon brush model.
Enhance after-sales support：Provide comprehensive technical services and quality assurance
Rapid Supply CapabilityAdequate inventory ensures emergency needs are met.

Selection Guide

1. Selection Criteria

Motor typeDifferent types of motors—such as DC motors, AC motors, and generators—have distinct requirements for carbon brushes.
Working Conditionsincluding load characteristics, duty cycle, environmental conditions, etc.
Technical Parameter: Voltage, current, rotational speed, and other key parameters
mounting spaceCarbon brush dimensions, pressure, and other mechanical parameters

2. Model Selection Recommendations

Heavy-duty motorSelect metal-graphite carbon brushes, featuring high current density and excellent conductivity.
High-speed motorElectrographite carbon brushes are selected for their high mechanical strength and excellent commutation performance.
Precision equipmentResin-bonded graphite carbon brushes ensure smooth operation with minimal sparking.

Installation and Maintenance

1. Installation Notes

Surface break-inAfter installing new carbon brushes, proper running-in is required to ensure the contact area with the commutator exceeds 80%.
Spring pressureAdjust the spring pressure to an appropriate level, typically maintained between 15 and 25 kPa.
Replace simultaneouslyAll carbon brushes for the same motor should be replaced simultaneously to ensure stable operation.

2. Key Points for Use and Maintenance

Regular inspectionRegularly inspect the wear condition of the carbon brushes and replace them promptly.
Cleaning and MaintenanceKeep the brush holder clean to ensure the carbon brushes move freely.
Operational MonitoringPay close attention to the spark condition and promptly identify any abnormalities.

Troubleshooting and Resolution

Frequently Asked Questions and Solutions

Excessive SparkCheck spring pressure and commutator condition; adjust carbon brush position.
Excessive wearCheck whether the current density is excessive and whether the environment is dusty.
Poor contact: Perform proper break-in to ensure contact area

Service Support

Simo Electric provides customers with comprehensive technical services:

Technical ConsultationProvide professional selection recommendations and technical guidance.
Installation GuideProvide detailed installation and usage instructions.
After-sales Support：Provide comprehensive quality assurance and after-sales service
Technical SupportAssist in resolving technical issues encountered during use

concluding remarks

Simo Motor Carbon Brushes are characterized byPremium materials、Advanced technology和Strict quality controlEnsure the product possessesStable performance and long service lifeWe are committed to providing our customers withThe finest products and servicesHelp users improve equipment operational reliability and reduce maintenance costs.

Choosing Simo Motor carbon brushes means choosingReliable quality和Reliable serviceWe look forward to working with you to jointly enhance equipment operational efficiency.

Tags：Simo Motor Carbon Brushes

Simo motorsAfter-sales service policy: quality-oriented, the user first!

Sincere, intimate, and devoted, Simo will always be attentive.

preamble

Thank you for choosing Simo Motor products. As an enterprise with many years of experience in motor manufacturing, Simo Motor always insists on “Quality oriented, customer first”For the purpose, through the perfect service system, to ensure that every customer can enjoy efficient and professional after-sales service.

Our products have been awarded the honorary titles of “High Quality Products”, “China Famous Brand Products”, “National Inspection-free Products” and “China Well-known Trademark” for many times by provinces, cities and ministries. Famous Trademark" honorary title. In order to further enhance customer experience, we have formulated this after-sales service policy, aiming to provide customers with comprehensive, fast and satisfactory service guarantee.

I. Quality Assurance Commitments

Simo Motor implements comprehensive quality control in strict accordance with international standards, national standards, machinery industry standards and enterprise standards:

All products are listed in the “GB/T 19001-2008/ISO 9001:2008 quality management system”Production is carried out under effective operation to ensure that raw materials are strictly and perfectly inspected from the time they enter the factory to the time the products leave the factory.
Commitment that all products offered areNew and unusedand meets the quality requirements specified in the user's contract.
Adhere to the quality management system in accordance with “GB/T 19001-2000 idt ISO 9001:2000 standard”, and keep the quality management system running effectively.

Second, pre-sale service content

To help customers make the best choice, Simo Motors offers comprehensive pre-sales support:

Specialized technical consulting: Receive inquiries from customers about the business and technical aspects of motors, and answer all kinds of questions from customers.
Personalized Solutions: Objectively introduce the performance and characteristics of Simo's motor products and provide customized power solutions according to customer needs.
Comprehensive product information: Provide detailed quotations, drawings and motor samples and other information to help customers fully understand the characteristics of the product.

III. Ordering instructions

To ensure that the motor meets your needs, please specify the following parameters when ordering:

Basic parameters: Motor model, rated power, rated voltage, number of poles, rated frequency
installation environment: Protection class, cooling method, mounting method, rotation direction, environmental conditions, outlet location
Conditions of use: Altitude and working temperature of the installation site, type of load of the motor

if anyspecial requirementIf you have any questions about our products, please feel free to contact us, we need to sign another technical agreement before signing the order contract. You can also directly call our customer service hotline:15902923228 Access to professional guidance.

IV. Warranty Policy Details

1. Warranty period

Simo Motors offersNot more than two years from date of shipmentThe warranty service. Within this specified time period, if the motor is damaged or fails to function properly due to poor manufacturing quality, Simo Motors willRepairing or replacing parts or motors at no cost to the user。

2. Warranty coverage

Warranty covers product quality problems caused by our company, the company will replace the relevant parts or provide free repair.
Warranty services need to be based onProper use and normal maintenanceThe machine should be used correctly in accordance with the original operating manual and maintained, lubricated and cleaned in accordance with the original manufacturer's recommendations.

3. Non-warranty coverage

The following are not covered by the warranty:

由Non-designated maintenance staffDamage caused
Unauthorized modifications or self-disassembly
utilizationUnofficial spare parts or software
Failure to comply with operating manualsPrescribed guidelines for use, handling and maintenance
因natural disaster（Damage to products caused by wind, fire, flood, earthquake, etc.
Natural wear and tear under normal use

V. Post-warranty services

After the expiration of the warranty period, Simo motors provide continuous service support:

Reimbursable services for life: After the expiration of the warranty period, if the product malfunctions, our company implements lifelong paid service, the required wearing parts and spare parts toCost price supply。
(pay a) regular return visit: After-sales service staffFrom time to time, we will make return visits to the usersUnderstand the status of product usage and resolve potential issues in a timely manner.
Professional Repair ServiceThe company undertakes the repair of all kinds of motors, regardless of whether they are under warranty or not, and can provide professional overhaul and maintenance services.

VI. Service commitments and standards

Simo Motors is committed to “Sincerity, thoughtfulness, devotion, Simo will always be attentive.”The “Three Hearts” service concept ensures customer experience through standardized service processes:

Professional Services Team: The company has set up a specialized service team to provide installation guidance, troubleshooting and maintenance services to ensure the efficient operation of the products in the process of use.
Rapid Response Mechanism: The after-sales service team will respond promptly to customer feedback and quickly develop solutions.
Full track record: Detailed records are kept for all service sessions to ensure traceability of the service process and continuous improvement of service quality.

VII. User complaint channels

If you are not satisfied with the services provided by Simo Motors, you are welcome to provide feedback through the following channels:

direct marketingComplaints from Service Department and Headquarters
Call the customer service line:15902923228

We will take every piece of feedback seriously and continue to improve the quality of our services.

concluding remarks

Simo Motors will continue to provide customers withHigh quality products and professional after-sales serviceWe will solve your worries through a perfect service system. We firmly believe that only the success of the customer, the development of Simo. Choosing Simo motor is choosingQuality and Trust。

Simo motors--Service with heart, create the future together!

Simo motorsBrand advantage: excellent quality, leading the motor industry innovation and development

More than sixty years of professional precipitation, to create a benchmark brand in the motor industry

Brand heritage and strength

Simo Motors (former)Xi'an Electric Machinery Factory) was founded in 1955, as China's motor industryleading enterprisesThe company is one of the leading manufacturers of electric motors in the world, with more than sixty years of experience and expertise in the manufacturing of electric motors. The company has now developed intoIntegration of R&D, manufacturing and sales of motor productsOur products are widely used in many important fields such as electric power, coal, petroleum, mining, metallurgy, railroad, transportation, chemical industry, agriculture, water conservancy, aviation and so on.

Simo motors are recognized for theirDeep technical heritage和Continuous spirit of innovationThe company has established an excellent brand image in the motor industry, and its products are exported to more than 40 countries and regions such as North America, Europe, the Middle East, Southeast Asia, Africa, Australia, etc., which are trusted and highly praised by users all over the world.

Core Technology Advantage

1. Leading research and development innovation capabilities

Simo Electric always takes technological innovation as the core driving force of enterprise development:

Professional R&D Team: Has a team ofSenior engineers and technologistsThe R&D team, which is composed of a team of researchers, focuses on the cutting-edge research and application development of motor technology.
Continuous technical investment: invest an annual percentage of sales5%-7% As R&D funding to ensure continuous technological innovation and product upgrades
Patented Technology Achievements: Cumulative access toMore than a hundred national patentsA number of products have won national and provincial awards for scientific and technological progress.
Industry-University-Research Cooperation: Establishing strategic cooperative relationships with many well-known universities and scientific research institutions to jointly promote the development of motor technology.

2. Excellent product quality system

Simo Motors has established a comprehensive quality assurance system to ensure that every motor meets the highest quality standards:

International Standard Certification: Fully adoptedISO9001 Quality Management System Certification、ISO14001 Environmental Management System Certification和OHSAS18001 Occupational Health and Safety Management System Certification
Strict quality control: Implementation from raw material procurement to finished product shipment68 strict quality control proceduresEnsure zero defects in products
Advanced testing equipment: Equipped with international advancedMotor Performance Test System、Vibration Analyzer、Noise test equipmentetc., comprehensive testing of various performance indicators of the motor
Continuous Quality Improvement: Establish a perfect quality feedback mechanism, continuously optimize the production process, and improve product quality and stability.

Product Advantage Characteristics

1. Energy efficient technologies

Simo Motors actively responds to the national energy-saving and emission reduction policy and launches a series of energy-efficient products:

High Efficiency Motor Series: To meet the nationalGB18613-2020 standardEnergy efficiency rating, some products reachIE4, IE5 ultra-high efficiency level
Application of energy-saving technologies: AdoptionHigh Quality Silicon Steel Sheet、Low loss bearings、High efficiency cooling systemetc., significantly reducing operational energy consumption
Intelligent control technology: Supporting the advancedFrequency control systemThe optimal control of the motor operating state is realized, and the energy-saving effect is improved 15%-30%

2. Excellent performance

Simo Motor products are characterized byHigh reliability, long service life, low maintenance costsAnd famous:

Powerful power output: Optimized electromagnetic design solutions to ensure that the motorHigh starting torque and high overload capacity
Low vibration and low noise: AdoptionDynamic balancing process和noise reduction technologyThe vibration and noise values are better than the national standards.
Highly adaptable to the environmentProduct design takes into account all kinds of severe working conditions, withResistant to high temperature, humidity and corrosionand other properties
Long life design: The key components are made of special treatment and high quality materials, and are designed to last up to100,000 hoursthat amount or more

3. Complete product range

Simo Motors offers a comprehensive range of products to meet the needs of different customers:

High voltage motorsrange: Voltage level coverage6kV, 10kVMultiple ratings, power range200-10000kW
Low Voltage Motor Series:: IncludesYX3, YE3, YE4and other series, power range0.55-1000kW
Explosion-proof motorsrange: ByNational explosion-proof certificationFor use in flammable and explosive hazardous areas
Specialized motor series: Developed for specific industry needsSpecialized for coal mine, metallurgy, and shipsSpecialty motors
Non-standard customization capability: Strong customization and development capability, according to the customer's needsPersonalized Solutions

Service System Advantage

Simo Motor has established a comprehensive customer service system:

pre-sales technical support: Provide professional selection guidance, program design and product demonstration
Intimate service during the sale: Strict contractual performance, ensuring on-time delivery and providing installation guidance
Comprehensive after-sales protection：24 months warranty，7×24 hours technical support，48-hour on-site servicepromise
Lifetime maintenance support: Establish customer equipment files and provide full life-cycle service support

Industry Application Advantages

Simo motors have accumulated a wealth of application experience in a number of key industries:

Power industry: Provide supporting motors for thermal power, hydropower and nuclear power, with stable and reliable operation.
coal industry: Explosion-proof motor products passed the coal mine safety certification, safety recognized by the industry
petrochemicalsCorrosion-resistant, explosion-proof special motors to adapt to the harsh working conditions and ensure safe production.
Metallurgical industry: High overload capacity, high temperature resistant motors to meet the special needs of metallurgical equipment
Transportation: Specialized motor solutions for railroads, rail transit, ports, etc.

Brand Honors and Certifications

Simo motors have won many honors for their excellent product quality and good market performance:

China Famous Brand Products、National Inspection-free Products、China Famous Trademarks
High-tech enterprises、Provincial Enterprise Technology Center
A number of products won the provincial and ministerial-level scientific and technological progress awards
Contract and Trustworthy Enterprise、Quality and reputation AAA grade enterprise

concluding remarks

Choosing Simo motors is choosingReliable quality assurance、Leading Technical Strength和Complete service supportSimo Motors is a leading manufacturer of electric motors in China. With more than sixty years of professional accumulation, Simo motors have a profound technical background and rich industry experience, and are able to provide customers in various industries with the best quality motor products and perfect power solutions.

In the future, Simo Motor will continue to uphold the "Quality-oriented, innovation-driven, customer first"business philosophy, and constantly improve the level of product technology and quality level, to create greater value for customers, and make greater contributions to the development of China's motor industry.

Simo motors - strong power, excellent energy efficiency and perfect service!